Pigments, Paint and Painting: A practical book for practical menTerry, George
Science
Pigments, Paint and Painting: A practical book for practical men
Terry, George
Paint; Painting, Industrial; Pigments
When the furnace is filled and the doors are bricked up, the heat is
slowly raised to redness, at which point it is kept for six or eight
hours. The combustible gases are evolved and consumed in the furnace
as the bones begin to decompose, and by this means so much heat is
produced that only a small quantity of fuel is needed to maintain the
required temperature. When the carbonisation is complete, the doors are
taken down and the crucibles are removed to cool, their places being
immediately filled with fresh ones. The heat must be kept as uniform
as possible throughout the process: if it be not sufficiently high,
the bone-black will contain a portion of undecomposed organic matter,
which renders it quite unfit for use; if, on the other hand, the
temperature be raised too high, the bone-black will become dense and
compact, whereby its efficacy as a decoloriser is much reduced. When
the charcoal in the crucible has become perfectly cool, it is removed
and crushed. When required for decolorising or deodorising purposes, it
is only roughly broken up into small lumps, in which form it is most
readily applicable. The crushing is effected by means of two grooved
cylinders, consisting of toothed discs, alternately 10 and 12 in. in
diameter. These are so placed that the 10-in. discs of one cylinder are
opposite the 12-in. discs of the other, and thus, in revolving, the
carbonised bones are crushed to fragments between them, but are not
reduced to powder. They are passed successively through six of these
mills, the cylinders of each couple being nearer to each other than
the last. Finally the crushed bones are carefully sieved; the powder
is placed apart from the lumps, again passed through finer sieves, and
sorted out into different sizes.
A furnace such as that described above will carbonise four charges of
bones in one day, each charge being more than half a ton in weight.
With careful work, the bones will yield 60 per cent. of bone-black, or
more than one ton daily.
If it be required to condense the volatile gaseous products of the
carbonisation, this process is conducted in retorts similar to those
used in the manufacture of acetic acid from wood: these are so arranged
that the whole of the gaseous products are condensed and collected.
The aqueous portion of the distillate is usually evaporated down to
obtain salts of ammonia; the uncondensable gases may be employed for
illuminating purposes. The manufacture of bone-black is usually carried
on in the neighbourhood of large towns, where a good supply of bones
may be readily obtained.
Ordinary bone-black has about the following composition: Phosphate and
carbonate of lime, and sulphide or oxide of iron, 88 parts; charcoal,
containing a small quantity of nitrogenous matter, 10 parts; silicated
carbide of iron, 2 parts. The decolorising properties of bone-black are
due solely to the presence of the charcoal.
Public-domain text, read in full here on John Shaqi.
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