Pigments, Paint and Painting: A practical book for practical menTerry, George
Science
Pigments, Paint and Painting: A practical book for practical men
Terry, George
Paint; Painting, Industrial; Pigments
_Occurrence._--The natural clay rock is almost always covered with a
thick layer of stones, sand, or impure and discoloured clay, known as
“overburden.” This capping often much resembles glacial drift; but
it never contains any scratched or glaciated stones, or travelled
blocks. It varies in thickness from 3 feet to 40 feet, and must, of
course, be removed before the clay can be wrought. The clay rock,
being a decomposed granite, consists of china-clay, irregular crystals
of quartz, and flakes of mica, with sometimes a little schorl and
undecomposed felspar.
_Extraction and Preparation._--The following descriptions apply, with
more or less accuracy, to a majority of the larger works of the present
day, turning out from 2500 to 8000 tons of clay each, yearly. Two
somewhat different methods are employed, according to the situation of
the “bed” of clay in relation to the surface contour of the immediate
neighbourhood. The most general case is that in which the clay has
to be raised from a veritable pit, the bottom of which is lower than
the ground on all sides. The exact situation of the clay is first
determined by systematic “pitting,” to a depth of several fathoms, or
occasionally by boring. A shaft is then sunk either in the clay itself,
or, preferably, in the granite close to the clay. From the bottom of
this shaft, a level is driven out under that part of the clay which it
is intended to work first, and a “rise” is put up to the surface, which
should, by this time, be partially cleared of its overburden. A common
depth for such a shaft will be from ten to twelve fathoms. As soon as
the rise is completed to surface, a “button-hole” launder is placed
in it, and the remainder of the rise is again filled up with clay. In
the meantime, a column of pumps has been placed in the shaft, with an
engine to work them, unless water-power is obtainable.
For water, many works are almost entirely dependent upon that met with
in sinking the shaft and in driving levels; but, of course, this may
be, and is, eked out by catching the rain-water in reservoirs, and by
making use of such small streams as may happen to be available. A small
constant supply is sufficient even for a large work, as it is used over
and over again. The operation is begun by digging a small pit in the
clay, around the upper end of the button-hole launder, and running a
stream of water over the exposed clay, or “stope,” which is broken up
with picks. A very large quantity of sand is constantly disturbed, and
as constantly shovelled out of the way, while the water, holding the
clay and finer impurities in suspension, runs down the launder, along
the level, and into the bottom of the shaft, from whence it is pumped
up by the engine or water-wheel.
Public-domain text, read in full here on John Shaqi.
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