Pigments, Paint and Painting: A practical book for practical menTerry, George
Science
Pigments, Paint and Painting: A practical book for practical men
Terry, George
Paint; Painting, Industrial; Pigments
_Cost of Production._--Where the conditions of production vary so
greatly, there must necessarily be great differences of cost; but,
after having been at some pains to determine the cost under average
conditions, Collins thinks the following figures and statements may
be relied upon. A work capable of producing say 4000 tons of clay
yearly will cost from 2500_l._ to 5000_l._ To get the clay in the
linhay ready for the market will cost about 9_s._ a ton, of which about
2_s._ 6_d._ must be expended in fuel for pumping and drying, 1_s._ in
removing overburden, 1_s._ in removing sand, and 1_s._ for management
and office expenses, leaving 3_s._ 6_d._ as the net labour cost of
washing and drying a ton of clay. To the 9_s._ net cost of clay must
be added an average of 3_s._ for royalties, 4_s._ for transit and
placing on board ship, and 1_s._ for agencies, commission, bad debts,
and sundries, making the average actual cost amount to 17_s._ Some
favourably situated works can no doubt save 2_s._ or even 3_s._ on
this account; in others, the cost may amount to 20_s._ or even 22_s._
As to the selling price, this varies much more widely than the cost of
production, ranging from 14_s._ to 35_s._ _f.o.b._ Clays sold at the
lower rate are unremunerative.
_Nature and Utilisation of Waste Products._--Besides the clay proper,
there are certain waste or pseudo-waste substances produced in very
large quantities. These are as follows:--
Fine Mica.--This is deposited in the “micas”; a few years since it
was thrown away, or rather washed away, as is still the case in many
works. Sometimes, however, it is collected, dried in the manner of clay
proper, and sold to the makers of soft paper, paste-board, inferior
pottery, &c., at a low price.
Coarse Mica.--This is invariably washed away, or thrown away, there
being at present no demand for it. It, however, contains a very
beautiful material, which might be applied to many ornamental purposes.
Sand.--This consists of broken quartz crystals, mostly white or pale
brownish; when washed clean, it is the finest building sand known, as
the angles are all sharp. Mixed with one-eighth of Portland cement, it
forms a concrete as hard as stone.
Discoloured Clay.--This has to be dug out from among the good white
clay in many places. It has been successfully used in the manufacture
of white bricks for building purposes. In some instances, a quantity of
the sand already mentioned is mixed with the refuse clay, and produces
an excellent fire-brick. The same material is used in the manufacture
of the tiles used as a floor for drying the clay. The manufacture of
bricks and tiles from this debris is a growth, it is believed, of the
last twelve years.
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