Popular Technology; or, Professions and Trades. Vol. 2 (of 2)Hazen, Edward
History
Popular Technology; or, Professions and Trades. Vol. 2 (of 2)
Hazen, Edward
Industrial arts; Occupations
10. In taking casts from such a mould, the internal surface is oiled
to prevent adhesion, and then plaster mixed with water is poured into
it through a small orifice. The mould is afterwards turned in every
direction, that the plaster may cover every part of the surface; and
when a sufficiency of it has been distributed to produce the requisite
strength, and the plaster has acquired the proper solidity, the
several pieces are removed from the cast, which, of course, is an
exact resemblance of the subject on which the mould was formed.
11. Superfluous portions of the material, produced by the seams in the
mould, are removed with suitable instruments, and applications of
fresh plaster are made, where necessary to repair blemishes. The cast
is finished by dipping it in a varnish made of soap, white wax, and
water, and afterwards rubbing it with soft linen. The polish produced
in this manner, approaches that of marble.
12. The durability of plaster casts, exposed to the weather, is
greatly increased by saturating them with linseed oil combined with
wax or rosin. They are made to resemble bronze by the application of a
soap composed of linseed oil and soda, and colored with the sulphate
of copper and iron.
13. Moulds are, also, formed of a warm solution of glue, which hardens
upon cooling, and such are called _elastic_ moulds. This material is
sometimes preferred on account of its more easy separation from
irregular surfaces. For small and delicate impressions in bas-relief,
melted sulphur is sometimes employed; also a strong solution of
isinglass in proof spirits. All three of the substances last mentioned
yield sharper impressions than plaster of Paris.
14. Statues designed to occupy situations in which they may be exposed
to the weather and mechanical violence, are often made of bronze cast
in moulds. The external portions of the mould are made on the pattern,
out of plaster, brick-dust, and water. The mould is then covered on
the inside with a coating of clay as thick as the bronze is intended
to be, and the several pieces are afterwards put together, or
_closed_. The internal cavity is next filled with a composition like
that on the other side of the clay.
15. When this has been done, the several pieces forming the outside of
the mould are separated, and the clay carefully removed. These having
been again united, and the core or internal portion of the mould
secured in its true position, the whole is bound with iron hoops, and
thoroughly dried. The melted bronze is poured into the cavity formed
by the removal of the clay, through an aperture made for the purpose.
The cast is afterwards rendered smooth by mechanical means.
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