Popular Technology; or, Professions and Trades. Vol. 2 (of 2)Hazen, Edward
History
Popular Technology; or, Professions and Trades. Vol. 2 (of 2)
Hazen, Edward
Industrial arts; Occupations
14. Every preparation having been made, the furnace is gradually
heated with charcoal, and by degrees filled to the top, when a small
quantity of the ore is thrown on, and the blast is applied at the
bottom near the hearth. The blast is supplied by means of one or two
cylindrical bellows, the piston of which is moved by steam or water
power.
15. The coal is measured in baskets, holding about one bushel and a
half, and the ore, in boxes holding about one peck. Six baskets of
coal, and as many boxes of ore as the furnace can carry, is called a
_half charge_, which is renewed as it may be necessary to keep the
furnace full. With every charge is also thrown in one box of
limestone.
16. The limestone is used as a flux, to aid in the fusion of the ore,
and to separate its earthy portions from the iron. The iron sinks by
its specific gravity, to the bottom of the hearth, and the earthy
portions, now converted into glass by the action of the limestone and
heat, also sink, and float upon the liquid iron. This scum, or, as it
is usually called, scoria, slag, or cinder, is occasionally removed by
instruments made for the purpose.
17. When the hearth has become full of iron, the metal is let out, at
one corner of it, into a bed of sand, called a _pig-bed_, which is
from twenty to thirty feet in length, and five or six in width. One
concave channel, called _the sow_, extends the whole length of the
bed, from which forty or fifty smaller ones, called _pig-moulds_,
extend at right angles. The metal, when cast in these moulds, is
called _pig-iron_, and the masses of iron, _pigs_.
18. _Pig-iron_, or, as it is sometimes called, _crude iron_, being
saturated with carbon and oxygen, and containing also a portion of
scoria, is too brittle for any other purpose than castings. Many of
these, such as stoves, grates, mill-irons, plough-irons, and kitchen
utensils, are commonly manufactured at blast furnaces, and in many
cases nearly all the iron is used for these purposes. In such cases,
the metal is taken in a liquid state, from the hearth, in ladles.
19. In Great Britain and Ireland, and perhaps in some other parts of
Europe, iron-ore is smelted with _coke_, a fuel which bears the same
relation to pit-coal, that charcoal does to wood. It is obtained by
heating or baking the coal in a sort of oven or kiln, by which it
becomes charred. During the process, a sort of bituminous tar is
disengaged from it, which is carefully preserved, and applied to many
useful purposes.
THE IRON-FOUNDER.
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