Popular Technology; or, Professions and Trades. Vol. 2 (of 2)Hazen, Edward
History
Popular Technology; or, Professions and Trades. Vol. 2 (of 2)
Hazen, Edward
Industrial arts; Occupations
1. The appellation of _founder_ is given to the superintendent of a
blast-furnace, and likewise to those persons who make castings either
of iron or any other metal. In every case, the term is qualified by a
word prefixed, indicating the metal in which he operates, or the kind
of castings which he may make; as _brass_-founder, _iron_-founder, or
_bell_-founder. But whatsoever may be the material in which he
operates, or the kind of castings which he may produce, his work is
performed on the same general principle.
2. The sand most generally employed by the founder is _loam_, which
possesses a sufficient proportion of argillaceous matter, to render it
moderately cohesive, when damp. The moulds are formed by burying in
the sand, wooden or metallic patterns, having the exact shape of the
respective articles to be cast. To exemplify the general manner of
forming moulds, we will explain the process of forming one for the
_spider_, a very common kitchen utensil.
3. The pattern is laid upon a plain board, which in this application
is called a _follow board_, and surrounded with a frame called a
_flask_, three or four inches deep. This is filled with sand, and
consolidated with rammers, and by treading it with the feet. Three
wooden patterns for the legs are next buried in the sand, and a hole
is made for pouring in the metal.
4. One side of the mould having been thus formed, the flask, with its
contents, is turned over, and, the follow board having been removed,
another flask is applied to the first, and filled with sand in the
same manner. The two flasks are then taken apart, and the main
pattern, together with those for the legs, removed. The whole
operation is finished by again closing the flasks.
5. The mode of proceeding in forming moulds for different articles, is
varied, of course, to suit their conformation. The pattern is often
composed of several pieces, and the number and form of the flasks are
also varied accordingly. Cannon-balls are sometimes cast in moulds of
iron; and to prevent the melted metal from adhering to them, the
inside is covered with pulverized black lead.
6. Rollers for flattening iron are also cast in iron moulds. This
method is called _chill-casting_, and has for its object the hardening
of the surface of the metal, by the sudden reduction of the
temperature, which takes place in consequence of the great power of
the mould, as a conductor of heat. These rollers are afterwards turned
in a powerful lathe.
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