Pottery decoration under the glazeMcLaughlin, M. Louise (Mary Louise)
Science
Pottery decoration under the glaze
McLaughlin, M. Louise (Mary Louise)
Glazing (Ceramics); Pottery
The length of time consumed in firing, varies with the qualities of
the different wares. In the manufacture of white earthenware, the
firing lasts from thirty to forty hours, while the more common kinds
of ware require less time. In kilns of ordinary size, a thousand
dozen pieces of ware are frequently fired at once. Of course,
considerable time is required to place the seggars containing the
ware in the kiln. Some hours must elapse before the kiln and its
contents will become cool enough to permit its being opened with
safety, so that the firing of hard-baked pottery may require two or
three days for its completion.
The first firing completed, the ware is said to be in the “biscuit,”
and is then ready to be glazed. This matter of glazing is a very
important one, and the success of the whole very largely depends
upon the manner in which the operation is performed. To insure
a successful result there must be the nicest adaptation of the
materials composing the glaze to the body of the ware. The glaze for
each kind of ware must be suited to its especial characteristics, and
it can therefore be imagined that the number of glazes in use is very
large. Each pottery has its own glaze and the variety is infinite.
The glaze used upon the finer kinds of earthenware consists of
materials similar to those of which the body of the ware is made,
with the addition of boracic acid (a powerful flux), which with a
little lead renders the glaze fusible. In the lower grades of ware a
larger amount of lead is used for a flux, and this causes the glaze
to fuse at the comparatively low temperature at which these wares
are fired. A glaze made of materials that fuse at an unusually low
temperature is called a “soft” glaze. Some glazes are so soft that,
when fired, they can be easily scratched by the point of a steel
instrument. The glaze of good and durable wares is, however, so hard,
that the point of the sharpest knife will make no impression on its
surface.
The materials of which the glaze is made, are combined in the proper
proportions and diluted to form a liquid of about the consistency and
the appearance of cream. The piece of ware is then dipped carefully
into the liquid, and so skillfully manipulated that it is completely
covered with a coating of the glaze of the necessary thickness.
After having been covered with the glaze, which, before firing, has
the appearance of an opaque white paint, the ware is ready for the
second firing. This is done in what is called the “gloss” kiln, in
which the heat is not brought to such a high degree as in the biscuit
kiln, but is sufficient to fuse the glaze, and cause it to form a
glassy, transparent surface, which should completely cover the body
of the ware, and present an equally brilliant appearance in every
part.
Public-domain text, read in full here on John Shaqi.
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