The casting was also effected in moulds of sand, which is the more usual
and more easy plan.
From these _data_, it is possible to imagine what sort of place a
foundry must have been during the bronze epoch.
In the production of bronze, they used to mix oxydated tin ore, in the
proportions which experience had taught them, with oxydated copper ore
or copper pyrites; to this mixture was added a small quantity of
charcoal. The whole was placed in an earthen vessel in the midst of a
burning furnace. The two oxides were reduced to a metallic state by
means of the charcoal; the copper and tin being set free, blended and
formed bronze.
When the alloy was obtained, all that was necessary was to dip it out
and pour it into sand or stone moulds which had been previously arranged
for the purpose.
The art of casting in bronze must have played a very essential part
among primitive peoples. There was no instrument that they used which
could not be made by casting it in bronze. The sword-blades were thus
made; and, in order to harden the edge of the weapon, it was first
heated and then cooled suddenly, being afterwards hammered with a stone
hammer.
In fig. 147, we represent the workshop of a caster in bronze during the
epoch we are considering. The alloy, having been previously mixed, has
been smelted in a furnace, and a workman is pouring it into a
sand-mould. Another man is examining a sword-blade which has just been
cast.
[Illustration: Fig. 147.--A Founder's Workshop during the Bronze Epoch.]
Bronze being precious, it is probable that in these ancient communities
bronze weapons and implements were reserved for rich and powerful
personages, and that stone weapons remained the attribute of the common
people. The use of bronze could only become general after the lapse of
time.
The high value of bronze would lead to its being economised as much as
possible. The Pre-historic Museum at Copenhagen contains unquestionable
proofs of this scarcity of the metal, and the means which were used for
obviating it. Among the bronze hatchets in the Museum of Copenhagen,
there are some which could only have served as ornaments, for they
contained a nucleus of clay, and the metal of which they were composed
was not thicker than a sheet of paper.
We must also add that worn-out instruments of bronze and utensils which
were out of use were carefully preserved in order to be re-cast; the
same material re-appearing in various forms and shapes.
We have just given a representation of the _workshop of a founder of
bronze_; but we must also state that in addition to these fixed
establishments there must have existed, at the epoch of which we are
speaking, certain itinerant founders who travelled about, carrying all
their necessary utensils on their backs, and offered their services
wherever they were required.
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