In the reversion of the phosphoric acid in superphosphates the iron
plays a far more important role than the aluminum sulfate. It was
formerly supposed that the reversion took place as indicated in the
following formula: 2CaH₄(PO₄)₂ + Fe₂O₃ = 2(CaHPO₄, FePO₄) + 3H₂O, while
Wagner affirms that the reverted acid compounds consist of varying
quantities of ferric oxid, aluminum oxid, phosphorus pentoxid, and
calcium oxid, in various states of combination.[117] The more probable
reaction is the following: 3CaH₄(PO₄)₂ + Fe₂(SO₄)₃ + 4H₂O = 2(FePO₄,
2H₃PO₄, 2H₂O) + 3CaSO₄. This reaction can be demonstrated by adding
to a superphosphate solution one of a ferric salt. In addition to
free phosphoric acid, iron phosphate is separated, which gradually
passes into an insoluble form by the abstraction of water due to the
crystallization of the gypsum. The alumina present in a superphosphate
seems to have no direct influence on the process of reversion. Its
phosphate salt is not acted on by the acid calcium phosphate. Even when
a superphosphate solution is treated with alum no precipitation is
produced, except on warming, and this disappears when the mass is again
cold.
It is therefore not necessary in the process of manufacture to separate
the alumina by digestion with a hot soda-lye before treating the mass
with sulfuric acid.
In order to avoid the reversion of the phosphoric acid several plans
have been proposed. One of the best is to use a little excess of
sulfuric acid in the manufacture. This tends to hold the phosphoric
acid in soluble form but is objectionable on account of drying,
handling, and shipping the fertilizer. During the digestion, moreover,
it is important that the temperature does not rise above 120°. Another
method consists in adding to the dissolved rock a quantity of common
salt chemically equivalent to its iron content. Ammonium sulfate also
helps to hold the phosphoric acid water-soluble.
=128. Influence of Movement.=—The influence of time and temperature
of digestion, and of variations in the composition of the ammonium
citrate on the quantity of phosphoric acid dissolved by that reagent
has been pointed out. Of great importance also in the process is
the character of the movement to which the materials are subjected
during the digestion. For this reason various mechanical devices have
been constructed to secure uniformity of solution. Inasmuch as the
temperature factor must also be faithfully observed, the best of these
devices are so arranged as to admit of a uniform motion within a bath
of water kept at the desired temperature which, by the Association
method, is 65°.
[Illustration: FIGURE 8. HUSTON’S DIGESTING APPARATUS.]
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