Pumps and Hydraulics, Part 1 (of 2)Hawkins, N. (Nehemiah)
Science
Pumps and Hydraulics, Part 1 (of 2)
Hawkins, N. (Nehemiah)
Hydraulic machinery; Pumping machinery
_a._ Five brass drain cocks, each with a lever handle and of 1/2-inch
bore, are to be provided, and located one on each end of each water
cylinder, and one above the upper valve deck.
Care should be taken to select a pattern of cock whose passageway
is the practical equivalent of a 1/2-inch hole. Some patterns of
1/2-inch commercial cocks although threaded for 1/2-inch pipe thread
have but a 1/4-inch hole through them. Such are not acceptable.
[Footnote D: Such detachable rubber check valves are now made up in
regular form by the George F. Blake Mfg. Co., East Cambridge, Mass.]
TESTS FOR ACCEPTANCE.
48. TEST FOR SMOOTHNESS OF ACTION.
_a._ Provide outlets for the water; start the pump slowly, gradually
open steam-throttle to bring the pump to full speed.
The pump should run smoothly at the rated full speed of 70 revolutions
per minute (or 60 revolutions if a 1,500-gallon pump) with full length
of stroke, and meanwhile maintain a water pressure of 100 lbs. per
square inch.
If the hose lines are short, or discharge is too free, partly close the
water outlet valves, thus throwing an extra back pressure on the pump
equivalent to that which would be produced through a greater length of
hose.
During this trial it is preferable to discharge the water through
lines of 2-1/2-inch cotton rubber-lined hose, preferably each 150
feet long, each connected directly to the hose outlets on the pump,
and each line having a 1-1/8-inch smooth nozzle at its outer end. Two
lines should be connected for a 500-gallon pump, three for a 750, and
so on, having as many lines as rating of pump requires.
A hose line 150 feet long, with an inside surface of average
smoothness, and with a 1-1/8-inch nozzle attached, will require about
80 pounds pressure at the pump to discharge 250 gallons per minute,
and the nozzle pressure will be about 45 pounds. Therefore, with
lines attached as above, a pressure at the pump of about 80 pounds
should represent a discharge about equal to the rated capacity of
the pump, and would ordinarily correspond with the rated full speed
revolutions.
If the pump runs smoothly under these conditions, it is well to open
the throttle somewhat further, and bring the pressure at the pump
up to 100 pounds. This will give a discharge of about 280 gallons
per stream, or about 12 per cent. in excess of the rated capacity.
The revolutions will, of course, correspondingly increase, and
under all ordinary conditions a pump should run smoothly at this
higher capacity though a little more vibration and pounding would be
expected than when running simply at its rated speed.
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