Records of Steam Boiler ExplosionsMarten, Edward Bindon
History
Records of Steam Boiler Explosions
Marten, Edward Bindon
Steam-boiler explosions
The desire to add to the strength of boilers by lessening the diameter
of the shell led to the construction of the Plain Cylindrical boilers.
They were made first with flat ends of cast iron, which frequently
cracked and gave way when exposed to the fire, as described in many
of the early American explosions. The flat ends when made of wrought
iron, as shown in Fig. 24, are exposed to the same strain as the bottom
of the balloon and wagon boilers, and are constantly springing with
variation of pressure like drum heads, causing injury to the angle-iron
joint. They also require long stays through them to hold in the ends,
and these are subject to so much vibration that they seldom continue
sound for long together, especially when joined with forked ends and
cotters.
[Illustration: _Fig. 24._]
* * * * *
As the flat ends of such boilers are always being sprung by each
alternation of pressure into a more or less spherical shape, as shown
by the elastic model exhibited, this consideration no doubt led to
the ends being made hemispherical, as shown in Fig. 25; and plain
cylindrical boilers with these hemispherical ends are now so commonly
used that they far outnumber any other form of boiler. Their shape
renders them very strong, as the whole of the iron is in simple
tension, and internal pressure has no tendency to alter the shape, as
is shown by the elastic model exhibited. There is one circumstance very
much in favour of the plain cylindrical boilers, and that is that they
can be so easily cleaned and repaired, as a man can stand properly at
his work at every part and the whole of the interior surface is exposed
equally to view. They are of course exposed to all the evils of boilers
externally fired, the part under greatest strain being weakened by
the action of the fire; and the bottom is also exposed to injury from
accumulation of mud and chips of scurf, which cannot be prevented from
falling there, and lying upon the part exposed to the direct action of
the fire. When made of great length, such as 70 or 80 feet, as is the
practice for applying the waste gas from blast furnaces, these boilers
are also liable to seam-rips or "broken backs," owing to the greater
expansion of the bottom exposed to the fierce flame for its whole
length, than of the top which is kept cooler by exposure to the air;
and it would therefore be better to have a succession of short boilers,
rather than only a single one, where great length is required.
[Illustration: _Fig. 25._]
One boiler has been seen by the writer where extreme length was avoided
by curling the boiler round until the ends met forming a Ring or
Annular boiler. This boiler is shown in Fig. 26, and is 5 feet diameter
with 25 feet external diameter of the ring, or a mean length of about
63 feet; it has been found to work well for some years, although
exposed to the heat of six puddling furnaces.
[Illustration: _Fig. 26._]
[Illustration: _Fig. 27._]
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