Records of Steam Boiler ExplosionsMarten, Edward Bindon
History
Records of Steam Boiler Explosions
Marten, Edward Bindon
Steam-boiler explosions
Many explosions of boilers have been caused by accumulation of scurf.
The mischief is not so much from scurf being gradually deposited all
over the interior of the boiler to a dangerous thickness as from the
chips off the sides falling in heaps on the bottom. The plate beneath
this accumulation becomes overheated, because not in contact with the
water, and softens and sinks down into a "pocket," which if unnoticed
will soon burn quite through. If the scurf that has caused the mischief
is thick and hard enough to resist the pressure for a little time,
the hole enlarges, until the scurf suddenly gives way and allows the
contents to issue so violently as to disturb the boiler, or at least
to blow the fire out of the grate. Such was an explosion at Bilston
in 1863, where a large plain cylindrical boiler, 9 ft. diameter, was
heated by three large fires placed side by side along the bottom;
and a large "pocket" burst out over the third grate, and scalded the
attendant to death. A similar pocket in a boiler, 4 ft. 6 ins. diameter,
which exploded at Dudley in 1864, after having been at work six weeks
without cleaning, is shown in the transverse section, Fig. 72. In this
case the scurf had filled up the circle of the boiler to a depth of 3
inches at the bottom, as shown in the drawing, and was of a very hard
description; and the boiler plate was bent out in a gradual curve, and
thinned to about 1/16 inch, the original thickness being 1/2 inch.
[Illustration: _Fig. 72._]
[Illustration: _Fig. 73._]
The whole bottom of a boiler is sometimes injured, and the plates
buckled and the seams sprung, from the accumulation of mud. One case
may be mentioned where the water was very full of mud, and the boilers
were worked day and night during the week but stopped for several hours
on Sunday, during which time the deposit of mud was so thick that it
did not get thoroughly disengaged again from the bottom when the boiler
was set to work, but hardened into a mass. Although many of these
pockets and injuries to the plates may occur without serious damage,
they sometimes cause that first rent which destroys the equilibrium of
the structure and leads to explosion. Some of the specimens of scurf
exhibited to the Meeting show that their thickness is made up of small
chips, carelessly left after cleaning or fallen from the sides of the
boiler, as seen in Fig. 73, or from cotton waste or other matter left
in the boiler and forming a nucleus for the scurf to accumulate upon.
Other specimens show that foreign matter must have been put into the
boiler to stop leaking.
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