Scientific American magazine Vol 2. No. 3 Oct 10 1846: The Advocate of Industry and Journal of Scientific,; Mechanical and Other ImprovementsVarious
History
Scientific American magazine Vol 2. No. 3 Oct 10 1846: The Advocate of Industry and Journal of Scientific,; Mechanical and Other Improvements
Various
Science -- Periodicals; Technology -- Periodicals
It is well known that the blast furnace is the first into which the
ore is introduced, for the purpose of converting it into malleable
iron, and much, therefore, depends upon the state in which the pig
metal passes from this furnace, whether subsequent operations will
furnish an iron of the first quality or not.
In putting the blast furnace into operation, the first step is to heat
it for some time with coal only. After the furnace has arrived at a
proper temperature, ore, fuel and flux, are thrown in alternately, in
small quantities, so as to have the three ingredients properly mixed
in their descent. In from 25 to 48 hours from the time when the ore is
first thrown in, the entire capacity of the furnace, from the tuyer to
the mouth, is occupied with the ore, fuel and flux, in their various
stages of transformation.
In order to explain clearly, and in as short space as possible, what
these transformations are, and how they are brought about, we may
consider:--1. The changes that take place in the descending mass,
composed of ore, fuel and flux. 2. The changes that take place in the
ascending mass, composed of air and its hygrometric moisture, thrown
in at the tuyer. 3. The chemical action going on between the ascending
and descending masses. 4. The composition of the gases in various
parts of the furnace during its operation. 5. The causes that render
necessary the great heat of the blast furnace.
1. _Changes that take place in the descending mass, composed of ore,
coal and flux._--By coal is here meant charcoal; when any other
species of fuel is alluded to, it will be specified. In the upper half
of the fire-room the materials are subjected to a comparatively low
temperature, and they lose only the moisture, volatile matter,
hydrogen, and carbonic acid, that they may contain; this change taking
place principally in the lower part of the upper half of the
fire-room.
In the lower half of the fire-room, the ore is the only material that
undergoes a change, it being converted wholly or in part into iron or
magnetic oxide of iron--the coal is not altered, no consumption of it
taking place from the mouth down to the commencement of the boshes.
From the commencement of the boshes down to the tuyer, the reduction
of the ore is completed. Very little of the coal is consumed between
the boshes and in the upper part of the hearth; the principal
consumption of it taking place in the immediate neighborhood of the
tuyer.
The fusion of the iron and slag occurs at a short distance above the
tuyer, and it is in the hearth of the furnace that the iron combines
with a portion of coal to form the fusible carburet or pig-iron. It is
also on the hearth that the flux combines with the siliceous and other
impurities of the ore. This concludes the changes which the ore, coal
and flux, undergo, from the mouth of the furnace to the tuyer.
Public-domain text, read in full here on John Shaqi.
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