Scientific American Supplement, No. 363, December 16, 1882Various
Science
Scientific American Supplement, No. 363, December 16, 1882
Various
Science -- Periodicals
Gilbert Brothers erected a saw mill here three years ago. A year later,
the Denison Paper Manufacturing Company, of Mechanic Falls, erected a
big pulp mill, which, also, the town voted to exempt from taxation for
ten years. The mills are valuable companions for each other. The pulp
mill utilizes all the waste of the saw mill. A settlement was speedily
built by the operatives. Gilbertville now boasts of a post-office, a
store, several large boarding houses, a nice school house, and over 500
inhabitants. The pulp mill employs seventy men. It runs night and day.
It manufactures monthly 350 cords of poplar and spruce into pulp. It
consumes monthly 500 cords of wood for fuel, 45 casks of soda ash,
valued at $45 per cask, nine car loads of lime, 24,000 pounds to the
car. It produces 1,000,000 pounds of wet fiber, valued at about $17,000,
monthly. The pay roll amounts to $3,500 per month.
The larger part of the stock used by the mill consists of poplar logs
floated down the Androscoggin and its tributaries. One thousand two
hundred cords of poplar cut in four-foot lengths are piled about the
mill; and a little further up the river are 5,000 cords more. The logs
are hauled from the river and sawed into lengths by a donkey engine,
which cuts about sixty cords per day, and pulls out fourteen logs at
a time. All the spruce slabs made by the saw mill are used with this
poplar. The wood is fed to a wheel armed with many sharp knives. It
devours a cord of wood every fifteen minutes. The four-foot sticks are
chewed into fine chips as rapidly as they can be thrust into the maw of
the chopper. They are carried directly from this machine to the top of
the mill by an endless belt with pockets attached. There are hatchways
in the attic floor, which open upon rotary iron boilers. Into these
boilers the chips are raked, and a solution of lime and soda ash is
poured over them.
This bath destroys all the resinous matter in the wood, and after
cooking five hours the chips are reduced to a mass of soft black pulp.
Each rotary will contain two cords of chips. After the cooking, the pulp
is dumped into iron tanks in the basement, where it is thoroughly washed
with streams of clean cold water. It is then pumped into a machine which
rolls it into broad sheets. These sheets are folded, and condensed by
a hydraulic press of 200 tons pressure. This process reduces its bulk
fifty per cent., and sends profuse jets of water flying out of it. The
soda ash, in which, mixed with lime and water, the chips are cooked, is
reclaimed, and used over and over again. The liquor, after it has been
used, is pumped into tanks on top of large brick furnaces. As it is
heated, it thickens. It is brought nearer and nearer the fire until it
crystallizes, and finally burns into an ash. Eighty per cent. of the ash
used is thus reclaimed. This process is an immense saving to the pulp
manufacturers. The work in the pulp mill is severe, and is slightly
tinged with danger.
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