Scientific American Supplement, No. 388, June 9, 1883Various
Science
Scientific American Supplement, No. 388, June 9, 1883
Various
Science -- Periodicals
The process itself has followed two somewhat dissimilar lines. In this
country, iron ores of a pure quality are dissolved in a bath of pig
iron, with the addition of only small quantities of scrap steel and
iron. At Le Creuzot large quantities of wrought iron are melted in
the bath. This iron is puddled in modified rotating Danks furnaces
containing a charge of a ton each. The furnaces have a mid-rib
dividing the product into two balls of 10 cwt., which are shingled
under a 10-ton hammer. The iron is of exceptional purity, containing
less than 0.01 per cent. of phosphorus and sulphur. I should add that
the two rotating furnaces produce 50 tons of billets in twenty-four
hours.
PRESENT PRODUCTION OF WROUGHT IRON.
Meanwhile, the world's production of wrought iron has not been
stationary. I cannot give very accurate figures, as the statistics of
some countries are incomplete, while in others the output of puddled
bar only, and not that of finished iron, has been ascertained. The
nearest estimate which I can arrive at is a production increased from
about 5,000,000 tons in 1869 to somewhat over 8,000,000 tons of
finished iron in 1882; an increase all the more remarkable when it is
considered that at the present time iron rails have been almost
entirely superseded by steel. It is due, no doubt, in part to the
extensive use of iron plates and angles in shipbuilding; but, apart
from these, and from bars for the manufacture of tin-plates, the
consumption has increased for the numberless purposes to which it is
applied in the world's economy.
PROGRESS OF PUDDLING.
There has been no striking improvement in the manufacture of puddled
iron, partly on account of the impression that it is doomed to be
superseded by steel. Mechanical puddling has made but little progress,
and few of the attempts to economize fuel in the puddling furnace, by
the use of gas or otherwise, have been successful. I would, however,
draw attention to the remarkable success which has attended the use of
the Bicheroux gas puddling and heating furnaces at the works of
Ougree, near Liege. The works produce 20,000 tons of puddled bars per
annum, in fifteen double furnaces. The consumption of coal per ton of
ordinary puddled bar is under 11 cwt., and per ton of "fer a fin
grain" (puddled steel, etc.) 16 cwt. The gas is produced from slack,
and the waste heat raises as much steam as that from an ordinary
double furnace. The consumption of pig iron per ton of puddled bar was
rather less than 211/2 cwts. for the year 1882; and that of "mine" for
fettling was 33 lb. The repairs are said to be considerably less than
in the ordinary furnaces, and the puddlers earn from 25 to 30 per
cent. more at the same tonnage rate. I have already mentioned the
large consumption, reckoned in tons of pig iron, of the materials for
shipbuilding.
GROSS OF IRON AND STEEL SHIP BUILDING.
Public-domain text, read in full here on John Shaqi.
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