Scientific American Supplement, No. 388, June 9, 1883Various
Science
Scientific American Supplement, No. 388, June 9, 1883
Various
Science -- Periodicals
This great reduction is the cumulative result of a number of
concurrent improvements, partly in the conversion of the iron, and
partly in the subsequent treatment of the ingot steel. In most of the
great steelworks the iron is no longer remelted, but is transferred
direct from the blast furnace to the converter, a practice which
originated at Terre-Noire, and was long considered in this country to
be incompatible with uniformity in the quality of the steel produced.
The turn-out of the converter plant has been gradually increased in
this country to more than four times that of fourteen years ago, while
the practice of the United States is stated by a recent visitor to
have reached such an astounding figure that I am afraid to quote it
without confirmation; but the greatest economy arises no doubt in the
labor and fuel employed in the mill.
Cogging has taken the place of hammering. Even wash-heating will be,
if it is not already, generally dispensed with by the soaking process
of our colleague, Mr. Gjers, which permits of the ingot, as it leaves
the pit, being directly converted into a rail.
STEEL RAILS 150 FEET LONG.
An extract from a letter addressed to me by our colleague, Mr. E.W.
Richards, will describe better than any words of mine the perfection
at which steel rail mills have arrived. He says, "Our cogging rolls
are 48 in. diameter, and the roughing and finishing rolls are 30 in.
diameter. We roll rails 150 feet long as easily as they used to roll
21 feet. Our ingots are 151/2 inches square, and weigh from 25 to 30
cwts. according to the weight of rail we have to roll. These heavy
ingots are all handled by machinery. We convey them by small
locomotives from the Bessemer shop to the heating furnaces, and by the
same means from the heating furnaces to the cogging rolls.
So quickly are these ingots now handled that we have given up second
heating altogether, so that after one heat the ingot is cogged from
151/2 inches square down to 8 inches square, then at once passed on to
the roughing and finishing rolls, and finished in lengths, as I have
said before, of 150 ft., then cut at the hot saws to the lengths given
in the specifications, and varying from 38 ft. to about 21 ft. The 38
ft. lengths are used by the Italian 'Meridionali' Railway Company, and
found to give very satisfactory results." I need scarcely say that in
a mill like this, the expenditure of fuel and labor and the loss by
waste caused by crop ends are reduced to a minimum.
BASIC STEEL.
Public-domain text, read in full here on John Shaqi.
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