Scientific American Supplement, No. 508, September 26, 1885Various
Science
Scientific American Supplement, No. 508, September 26, 1885
Various
Science -- Periodicals
The Messrs. Cowles have succeeded in greatly reducing the market value
of aluminum and its alloys, and thereby vastly extending its uses, and
they are now by far the largest producers in the world of these
important products. As described in their patents, the Cowles process
consists essentially in the use for metallurgical purposes of a body
of granular material of high resistance or low conductivity interposed
within the circuit in such a manner as to form a continuous and
unbroken part of the same, which granular body, by reason of its
resistance, is made incandescent, and generates all the heat required.
The ore or light material to be reduced--as, for example, the hydrated
oxide of aluminum, alum, chloride of sodium, oxide of calcium, or
sulphate of strontium--is usually mixed with the body of granular
resistance material, and is thus brought directly in contact with the
heat at the points of generation, at the same time the heat is
distributed through the mass of granular material, being generated by
the resistance of all the granules, and is not localized at one point
or along a single line. The material best adapted for this purpose is
electric light carbon, as it possesses the necessary amount of
electrical resistance, and is capable of enduring any known degree of
heat when protected from oxygen without disintegrating or fusing; but
crystalline silicon or other equivalent of carbon can be employed for
the same purpose. This is pulverized or granulated, the degree of
granulation depending upon the size of the furnace. Coarse granulated
carbon works better than finely pulverized carbon, and gives more even
results. The electrical energy is more evenly distributed, and the
current can not so readily form a path of highest temperature, and
consequently of least resistance through the mass along which the
entire current or the bulk of the current can pass. The operation must
necessarily be conducted within an air-tight chamber or in a
non-oxidizing atmosphere, as otherwise the carbon will be consumed and
act as fuel. The carbon acts as a deoxidizing agent for the ore or
metalliferous material treated, and to this extent it is consumed, but
otherwise than from this cause, it remains unimpaired.
Fig. I. of the accompanying drawings is a vertical longitudinal
section through a retort designed for the reduction of zinc ore,
according to this process, and Fig. II. is a front elevation of the
same. Fig. III. is a perspective view of a furnace adapted to
withstand a very high temperature, and Figs. IV. and V. are
respectively longitudinal and transverse sections of the same.
[Illustration: THE COWLES ELECTRIC SMELTING PROCESS.]
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