Scientific American Supplement, No. 601, July 9, 1887Various
Science
Scientific American Supplement, No. 601, July 9, 1887
Various
Science -- Periodicals
In these experiments, the mould was made in "green sand" in the ordinary
manner, and the fabric laid smoothly upon one face, being cut slightly
larger than the mould, in order that it might project over the edge, so
that when the moulding flask was closed, the fabric was held in its
proper position. As the molten metal flowed into the mould, it forced
the fabric firmly against the sand wall, and when the casting was
removed, the carbonized fabric was stripped off from its face without
injury. In this way several castings have been made from one carbonized
material.
These castings are as sharp as electrotypes, whether made of soft fluid
iron or of hard, quick-setting metal. This peculiarity is owing to the
affinity between molten iron or steel and carbon. The molten metal tends
to absorb the carbon as it flows over it, thus causing the fabric to hug
the metal closely. It is somewhat analogous to the effect of pouring
mercury over zinc. You know that when mercury is poured upon a board, it
runs in a globular form, it does not "wet" the board, so to speak; but
when poured upon a plate of clean zinc, it flows like water and wets
every portion of the zinc, or, as we say, it amalgamates with the zinc.
So when molten iron is poured into an ordinary sand mould, which has
been faced with this refractorily carbonized fabric, it wets every
portion of it, tending to absorb the carbon, and doubtless would do so
if it remained fluid long enough, but as the metal cools almost
immediately, there is no appreciable destruction of the fibers.
The casting which I shall now exhibit represents a very interesting and
novel experiment. In this case, the piece of lace, having open meshes a
little larger than a pin's head, instead of being laid upon one face of
the mould, was suspended in it in such a way as to divide it into two
equal parts. Two gates or runners were provided, leading from the
"sinking head" to the bottom of the mould, one on each side of the lace
partition. The molten iron was poured into the sinking head, and flowing
equally through both runners, filled the mould to a common level. The
lace, which was held in position by having its edges embedded in the
walls of the mould, remained intact. When the casting was cold, it was
thrown upon the floor of the foundry and separated into two parts, while
the lace fell out uninjured, and the pattern was found to be reproduced
upon each face of the casting.
The question naturally arises, Why did not the iron run through the
holes and join together? The answer may be found in the fact that the
thin film of oxide of iron, or "skin," as it is popularly called, which
always forms on the surface of molten iron, was caught in these fine
meshes, and thus prevented the molten metal from joining through the
holes. I have repeated the experiment a number of times, and find that
the meshes must be quite small (not over one fiftieth of an inch),
otherwise the metal will reunite.
Public-domain text, read in full here on John Shaqi.
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