Scientific American Supplement, No. 613, October 1, 1887 — John Shaqi
Scientific American Supplement, No. 613, October 1, 1887Various
Science
Scientific American Supplement, No. 613, October 1, 1887
Various
Science -- Periodicals
The baller is a bulging cylinder having hollow trunnions through which
the flame passes. The cylinder is lined with fire brick, and this in
turn is covered with a suitable refractory iron ore, from eight to ten
inches thick, grouted with pulverized iron ore, forming a bottom, as
in the common puddling furnace. The phosphorus of the iron, which
cannot be eliminated in the intense heat of the converter, is,
however, reduced to a minimum in the baller at a much lower
temperature and on the basic lining. The process wastes the lining
very slightly indeed. As many as sixty heats have been taken off in
succession without giving the lining any attention. The absence of any
reagent leaves the iron simply pure and homogeneous to a degree never
realized in muck bars made by the old puddling process. Thus the
expense of a reheating and rerolling to refine the iron is obviated.
It was such iron as here results that Bessemer, in his early
experiments, was seeking to obtain when he was diverted from his
purpose by his splendid discoveries in the art of making steel. So
effective is the new process, that even from the poorest grades of pig
may be obtained economically an iron equal in quality to the refined
irons made from the best pig by the ordinary process of puddling.
Numerous tests of the Chapin irons have been made by competent and
disinterested parties, and the results published. The samples here
noted were cut and piled only once from the muck bar.
Sample A was made from No. 3 mill cinder pig.
Sample B was made from No. 4 mill pig and No. 3 Bessemer pig, half and
half.
Sample C was made from No. 3 Bessemer pig, with the following results:
Sample. A B C
Tensile strength per sq. in. 56,000 60,772 64,377
Elastic limit. 34,000 .... 36,000
Extension, per cent. 11.8 .... 17.0
Reduction of area, per cent. 65.0 16.0 33.0
The tensile strength of these irons made by ordinary puddling would be
about 38,000, 40,000, and 42,000 respectively, or the gain of the iron
in tensile strength by the Chapin process is about fifty per cent. Not
only so, but these irons made in this manner from inferior pig show a
higher elastic limit and breaking strain than are commonly specified
for refined iron of best quality. The usual specifications are for
refined iron: Tensile strength, 50,000; elongation, 15 per cent.;
elastic limit, 26,000; reduction, 25 cent.
Thus the limits of the Chapin iron are from 12 to 20 per cent. above
those of refined iron, and not far below those of structural steel,
while there is a saving of some four dollars per ton in the price of
the pig iron from which it can be made. When made from the best pig
metal its breaking and elastic limits will probably reach 70,000 and
40,000 pounds respectively. If so, it will be a safer material than
steel under the same working strains, owing to its greater resilience.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account