Scientific American Supplement, No. 717, September 28, 1889Various
Science
Scientific American Supplement, No. 717, September 28, 1889
Various
Science -- Periodicals
Figs. No. 1 and No. 2 show the design of the old and new main
bearings, and, I think, require but little explanation. Most of you
present will remember your feelings when, after a hot bearing, the
brasses were found to be cracked at top and bottom, and the trouble
you had afterward to keep these brasses in position. When a smoking
hot bearing occurred, say in the heating of a crank pin, it had the
effect of damaging the material of the shaft more or less, according
to its original soundness, generally at the fillets in the angles of
the cranks. For when the outer surface of the iron got hot, cold
water, often of a low temperature, was suddenly poured on, and the hot
iron, previously expanded, was suddenly contracted, setting up strains
which in my opinion made a small tear transversely where the metal was
_solid_; and where what is termed lamination flaws, due to
construction, existed, these were extended in their natural direction,
and by a repetition of this treatment these flaws became of such a
serious character that the shafts had to be condemned, or actually
gave way at sea. The introduction of the triple expansion engine, with
the three cranks, gave better balance to the shaft, and the forces
acting in the path of the crank pin, being better divided, caused more
regular motion on the shaft, and so to the propeller. This is
specially noticeable in screw steamers, and is taken advantage of by
placing the cabins further aft, nearer the propeller, the stern having
but little vibration; the dull and heavy surging sound, due to unequal
motions of the shaft in the two-crank engines, is exchanged for a more
regular sound of less extent, and the power formerly wasted in
vibrating the stern is utilized in propelling the vessel. In spite of
all these improvements I have mentioned, there remains the serious
question of defects in the material, due to variety of quality and the
extreme care that has to be exercised in all the stages during
construction of crank or other shafts built of iron. Many shafts have
given out at sea and been condemned, through no other cause than
_original defects_ in their construction and material.
The process of welding and forging a crank shaft of large diameter now
is to make it up of so many small _pieces_, the _best shafts_ being
made of what is termed scrap, representing thousands of small pieces
of selected iron, such as cuttings of old iron boiler plates,
cuttings off forgings, old bolts, horseshoes, angle iron, etc., all
welded together, forged into billets, reheated, and rolled into bars.
It is then cut into lengths, piled, and formed into slabs of suitable
size for welding up into the shafts. No doubt this method is
preferable to the old method of "fagoting," so called, as the iron
bars were placed side by side, resembling a bundle of fagots of about
18 or 20 inches square.
Public-domain text, read in full here on John Shaqi.
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