Scientific American Supplement, No. 810, July 11, 1891 — John Shaqi
Scientific American Supplement, No. 810, July 11, 1891Various
Science
Scientific American Supplement, No. 810, July 11, 1891
Various
Science -- Periodicals
As to the difference which should exist between the diameter of the
punch and the die hole, this varies a little with the thickness of the
plate punched, or should do so in all carefully executed work, for it
is easy to understand that the die which might give a suitable taper
in a three-fourths inch plate would give too great a taper in a
three-eighths inch plate. There is no fixed rule; practical experience
determines this in a rough and ready way--often a very rough way,
indeed, for if a machine has to punch different thicknesses of plate
for the same size of rivets, the workman will seldom take the trouble
to change the die with every variation of thickness. The maker of
punches and dies generally allows about three sixty-fourths or 0.0468
of an inch clearance.
The following formula is also used by punch and die makers:
Clearance = D = d + 0.2t
where
D = diameter of hole in die block;
d = diameter of cutting edge of punch;
t = thickness of plate in fractions of an inch;
that is to say, the diameter of the die hole equals diameter of punch
plus two-tenths the thickness of the plate to be punched.
_Example_.--Given a plate 3/8 or 0.375 of an inch thick, the diameter
of the punch being 13/16 or 0.8125 of an inch, then the diameter of
the die hole will be as follows:
Diameter of die hole = 0.8125 + 0.375 X 0.2 = 0.8875 inch diameter,
or say 7/8 or 0.875 inch diameter.
Punches are generally made flat on their cutting edge, as shown in
Fig. 12. There are also punches made spiral on their cutting edge, as
shown in Fig. 13. This punch, instead of being flat, as in Fig. 12, is
of a helical form, as shown in Fig. 13, so as to have a gradual
shearing action commencing at the center and traveling round to the
circumference. Its form may be explained by imagining the upper cutter
of a shearing machine being rolled upon itself so as to form a
cylinder of which its long edge is the axis. The die being quite flat,
it follows that the shearing action proceeds from the center to the
circumference, just as in a shearing machine it travels from the
deeper to the shallower end of the upper cutter. The latter is not
recommended for use in metal of a thickness greater than the diameter
of the punch, and is best adapted for thicknesses of metal two-thirds
the diameter of the punch.
Fig. 14 shows positions of punch and attachments in the machine.
[Illustration: FIG. 14.]
It is of the greatest importance that the punch should be kept sharp
and the die in good order. If the punch is allowed to become dull, it
will produce a fin on the edge of the rivet hole, which, if not
removed, will cut into the rivet head and destroy the fillet by
cutting into the head. When the punch is in good condition it will
leave a sharp edge, which, if not removed, will also destroy the
fillet under the head by cutting it away.
Public-domain text, read in full here on John Shaqi.
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