Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
Soap powders have become so great a convenience as a general cleansing
agent that to eliminate them from the household necessities would mean
much unnecessary energy and work to the great number of consumers of
this product. They may be manufactured so cheaply and still be
efficient, that their use has almost become universal for cleansing and
scouring purposes. The uses to which soap and scouring powders are
adapted are too well known to enter into a description of their
employment. Since they offer a greater profit to the manufacturer than
ordinary household soap, many brands are extensively advertised.
Numerous combinations for soap powders might be cited and it is a simple
matter to vary the ingredients as to fat content and manufacture a
powder of this sort as low as a cent a pound. Many substances are
incorporated with soap, such as salt, soda ash, tripoli, crushed
volcanic deposits, ground feldspar, infusorial earth of various kinds,
silex, etc. In addition to these various fillers, compounds with true
cleansing and bleaching properties, in addition to soap, are added, such
as the salts of ammonium (sal ammoniac, carbonate of ammonia), sodium
perborate and the peroxides of various metals. The public, however, have
been accustomed to receive a large package of soap or scouring powder
for a small amount of money and it is a difficult matter for the
manufacturer to add more expensive substances of this nature to his
product, to increase its efficiency, without raising the price or
decreasing the size of the package.
In manufacturing soap powders, the dried soap chips might be mixed with
the filler and alkali and then pulverized. This method is not
extensively employed nevertheless. The process which is the most
economical is one whereby the ingredients are mixed in a specially
adapted mixer for heavy material until dry and then run directly to the
crusher and pulverizer, after which it is automatically packed, sealed
and boxed. Another method of procedure is to run out the mixture from
the crutcher to the frames, which are stripped before the soap cools,
and is cut up at once, for if it hardens it could not be cut with wires.
It is better, however, to run the mixture into sheets upon a specially
constructed floor and break up the mass when cool.
Formulae for soap powders which have been found to be suitable for
running dry in the mixer follow:
I
Soda ash, 58 per cent. 42 lbs.
Silica 220 "
Settled soap (usually cottonseed). 25 "
Salt 10 "
II
Soap (settled cottonseed) 40 lbs.
Soda ash, 58 per cent. 60 "
III
Settled soap 100 lbs.
Soda ash, 58 per cent. 400 "
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