Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
Light or fluffy powders containing 35-45% moisture can be made in two
ways. The first method requiring a minimum equipment is to mix the
powder and sal soda in a mixer, allow it to stand in frames for a week
to crystallize or spread it on the floor for a few hours to dry and then
grinding it.
The continuous method finishes the powder in a few minutes and with a
minimum amount of labor. By this process the various ingredients, soap,
soda ash solution, etc., are measured, run by gravity into the mixer,
mixed and the molten mass run over the crystallizer or chilling rolls
thru which either cold water or brine is pumped. From the roll the
powder is scraped off clean by a knife, passes to a screen which sends
the tailings to a grinder, falls into a storage bin from whence it is
weighed and packed by an automatic weighing machine into cartons made up
in most cases by another machine. Due to the large percentage of
moisture contained in these soap powders the carton is generally wrapped
in wax paper to aid in the prevention of the escape of moisture.
SCOURING POWDERS.
Scouring powders are very similar to soap powders and differ only in the
filler used. We have already considered these fillers under scouring
soap, from which they do not differ materially. They are usually
insoluble in water to aid in scouring. The mixer used for substances of
this kind in incorporating the soap and alkali must be of strong
construction.
SCOURING SOAP.
Scouring soaps resemble soap powders very closely in their composition,
in that they are a combination of soap and filling material. Since more
lather is required from a scouring soap than in soap powders, a cocoanut
oil soap is generally used. The usual filling material used is silex.
The greatest difficulty in the manufacture of scouring soap is the
cracking of the finished cake. This is usually due to the incorporation
of too great an amount of filler, or too high a percentage of moisture.
In manufacturing these soaps the cocoanut oil is saponified in the
crutcher with 38 degs. B. lye, or previously saponified as a run soap,
as already described under "Marine Soaps." To twenty-five parts of soap
are added a percentage of 38 degs. B. sal soda or soda ash solution,
together with a small quantity of salt brine. To this mixture in the
crutcher seventy-five parts of silex are then added, and a sufficient
amount of hot water to make the mass flow readily. Care must be
exercised to not add too great a quantity of water or the mass will
crack when it cools. The mass is then framed and cut before it sets, or
poured into molds and allowed to set. While silex is the most
extensively used filler for scouring soaps, it is feasible to
incorporate other substances of like character, although it is to be
remembered that the consumer is accustomed to a white cake, such as
silex produces. Any other material used to replace silex should also be
as fine as this product.
FLOATING SOAP.
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