Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
When the soap is finished it is run into a specially constructed U-shape
crutcher, a Strunz crutcher is best adapted to this purpose, although a
rapidly revolving upright screw crutcher has been found to give
satisfaction upon a smaller scale, and a sufficient quantity of air
beaten into the soap to make it light enough to float. Care must be
taken not to run the crutcher too rapidly or the soap will be entirely
too fobby. During this operation the mass of soap increases in bulk,
and after it has been established how much air must be put into the soap
to satisfy the requirements, this increase in bulk is a criterion to
estimate when this process is completed.
It is of course understood that the longer the crutching continues the
greater quantity of air is incorporated and the increase of volume must
be established for a particular composition by sampling, cooling the
sample rapidly and seeing if it floats in water. If the beating is
continued too long an interval of time, the finished soap is too spongy
and useless.
The temperature of the mass during crutching is most important. This
must never exceed 158 degrees F. At 159 degrees F. the operation is not
very successful, yet the thermometer may indicate 140 degrees F. without
interfering with this operation. If, however, the temperature drops too
low, trouble is liable to be met with, by the soap solidifying too
quickly in the frames.
When the crutching is completed, the soap is allowed to drop into frames
through the valve at the bottom of the crutcher and rapidly crutched by
the hand in the frames to prevent large air spaces and then allowed to
cool. It is an improvement to jolt the frames as they are drawn away as
this tends to make the larger air bubbles float to the surface and thus
reduce the quantity of waste. When the soap has cooled, the frame is
stripped and the soap slabbed as usual. At this point a layer of
considerable depth of spongy soap will be found to have formed. This of
course must be cut away and returned to the kettle. The last few slabs
are also often rejected, inasmuch as the weight of the soap above them
has forced out so much of the air that the soap no longer floats. As a
fair average it may be estimated that not more than 50 to 60 per cent.
of the soap in the kettle will come out as finished cakes. the
remaining 40 to 50 per cent. being constituted by the heavy crust in the
kettle, the spongy tops, the bottom slabs and scrapings. This soap is of
course reboiled and consequently not lost, but the actual cakes obtained
are produced at a cost of practically double labor.
It is advisable to add a small quantity of soap blue color to the mass
while crutching to neutralize the yellowish tint a floating soap is
liable to have.
Some manufacturers add a percentage of carbonate of soda, about 3 per
cent., to prevent the soap from shrinking. Floating soap may also be
loaded with sodium silicate to the extent of about 5 per cent.
TOILET SOAP.
Public-domain text, read in full here on John Shaqi.
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