Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
The recovery of glycerine is very closely allied with the soap-making
industry, because glycerine is the very valuable by-product obtained in
the saponification of oils and fats. No soap plant is, therefore, fully
equipped unless it has some method whereby the glycerine is recovered
and the importance of recovering this product cannot be too strongly
emphasized.
It has already been pointed out that neutral fats or the glycerides are
a combination of fatty acid with glycerine. These are split apart in the
process of saponification. While by the term _saponification_ as used in
soap making it is inferred that this is the combination of caustic
alkalis with the fatty acids to form soap, this term is by no means
limited to this method of saponification, as there are various other
methods of saponifying a fat. The chemical definition of saponification
is the conversion of an ester, of which glycerides are merely a certain
type, into an alcohol and an acid or a salt of this acid. Thus, if we
use caustic alkali as our saponifying agent for a fat or oil, we obtain
the sodium or potassium salt of the higher fatty acids or soap and the
alcohol, glycerine. On the other hand, if we use a mineral acid as the
saponifying agent, we obtain the fatty acids themselves in addition to
glycerine. While the former is by far the most generally employed for
making soap, other processes consist in saponifying the fats by some
method other than caustic alkalis and then converting the fatty acids
into soap by either neutralizing them with sodium or potassium carbonate
or hydrate.
It is important to again point out here that fats and oils develop free
fatty acid of themselves and that the development of this acid
represents a loss in glycerine. The selection of an oil or fat for soap
making should therefore to a large extent be judged as to its
adaptability by the free fatty acid content, as the higher this content
is, the greater is the loss in the glycerine eventually obtained.
Glycerine often represents the only profit to a soap manufacturer. It is
indeed necessary to determine the percentage of free fatty acid before
purchasing a lot of stock to be made into soap.
In taking up the question of glycerine recovery we will consider the
various methods thus:
1. Where the glycerine is obtained from spent lye by saponifying the
fats or oils with caustic alkali.
2. Where the glycerine is obtained by saponifying the fats or oils by
some other method than the above, of which there are the following:
(a) Twitchell process.
(b) Saponification by lime in autoclave.
(c) Saponification by acid.
(d) Saponification by water in autoclave.
(e) Fermentative (Enzymes).
(f) Krebitz process.
RECOVERY OF GLYCERINE FROM SPENT LYE.
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