Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
The spent lye obtained from the glycerine changes in making soap varies
greatly, the quality depending upon the stock saponified and the soap
maker's care in handling the operation. No two lyes run exactly alike as
to proportion of the various ingredients, although they are all similar
in containing the same substances either in solution or suspension.
Spent lye is a water solution of mainly glycerine, free alkali either as
caustic alkali or carbonate and salt, including sodium sulfate, but
furthermore contains some soap and albuminous matter either in solution
or suspension. Upon standing in the storage tank the greater part of
the soap usually separates when the lye cools. In order to assure the
greatest economical yield of glycerine by saponifying a fat with caustic
soda it is necessary to obtain a proportion of three parts of water to
every part of fat made into soap. Test runs have shown that this is the
proper proportion and that it is not economical to greatly exceed this
amount, and if a much less proportion is used the full yield of
glycerine is not obtained.
The spent lyes contain varying amounts of glycerine, the first change
being richest in glycerine content, and this being reduced in the
subsequent changes. If the lyes always run high in glycerine it is an
indication that it is not all being obtained. The usual percentage is
from 0.5% to 5% or even more, although the average is somewhere around
2% to 3%. The lye as it comes from the kettle should not contain any
more than 0.5% to 0.6% of free alkali calculated as sodium carbonate,
Na_{2}CO_{3}. If the proportion is higher than this, it shows that the
saponification has been conducted with too high a proportion of alkali,
a condition which should be corrected in the kettle room. An excess of
free alkali does not interfere to any great extent with the successful
recovery of the glycerine, but is a waste of both alkali and the acid
used in neutralizing this. It is, therefore, more economical to run a
strong lye over fresh stock and neutralize the alkali thus, rather than
treating the lye for glycerine recovery.
Before the spent lye can be run into the evaporator it is necessary to
remove the albuminous impurities and soap and to neutralize the excess
alkali to between exactly neutral and 0.02% alkalinity. The lye should
never be fed into the evaporator in the acid condition.
In order to treat the spent lyes for evaporation, they are first allowed
to cool in the storage tank, after which any soap which may have
separated is skimmed off and returned to the soap kettle. This lye is
then pumped to the treatment tank, an ordinary tank equipped with some
method of agitating the liquor, either by a mechanical stirrer, steam
blower or compressed air, until it is about two feet from the top.
Public-domain text, read in full here on John Shaqi.
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