Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
40,000 x .0064 = 256 lbs. alkali. Since sulfate of alumina neutralizes
one-third of its weight in caustic, and there are say 9 lbs. of this
added per thousand pounds of lye we would add
40,000 x 9 = 360 lbs. of sulfate of alumina. This would neutralize 360 x
1/3 = 120 lbs of alkali. There are then 256 - 120 = 136 lbs. of alkali
still to be neutralized. If 60deg. B. sulfuric acid is used it requires
about 1.54 lbs. of acid to one pound of caustic. Therefore to neutralize
the caustic soda remaining it requires:
136 x 1.54 = 209.44 lbs. 60deg. B. sulfuric acid to neutralize the total
alkali in the 40,000 pounds of spent lye.
The acid is added and the lye well stirred, after which another sample
is taken and again titrated as before. From this titration the amount of
acid to be added is again calculated and more acid is added if
necessary. Should too much acid have been added, caustic soda solution
is added until the lye is between exactly neutral and 0.02% alkaline.
The filtered lyes at this stage have a slight yellowish cast.
To be sure that the lyes are treated correctly the precipitation test is
advisable. To carry this out filter about 50 c. c. of the treated lye
and divide into two portions in a test tube. To one portion add ammonia
drop by drop. If a cloudiness develops upon shaking, more alkali is
added to the lye in the tank. To the other portion add a few drops of 1
to 5 sulfuric acid and shake the test tube. If a precipitate develops or
the solution clouds, more acid is needed. When the lyes are treated
right no cloudiness should develop either upon adding ammonia or the
dilute acid.
The properly treated lye is then run through the filter press while
slightly warm and the filtered lye is fed to the evaporator from the
filtered lye tank. The lye coming from the filter press should be clear
and have a slight yellowish cast. As the pressure increases it is
necessary to clean the press or some of the press cake will pass through
the cloths. Where sodium silicate is used as a filler, the silicate
scrap should never be returned to the soap kettle until the glycerine
lyes have been withdrawn. This practice of some soapmakers is to be
strongly censured, as it causes decided difficulty in filtering the lye,
since during the treatment of the lye, free silicic acid in colloidal
form is produced by the decomposition of the sodium silicate by acid.
This often prevents filtering the treated lye even at excess pressure
and at its best retards the filtering.
As to the filter press cake, this may be best thrown away in a small
factory. Where, however, the output of glycerine is very large it pays
to recover both the fatty acids and alumina in the press cakes.
Public-domain text, read in full here on John Shaqi.
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