Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
In order to carry out this distillation, two methods may be pursued,
first, the continuous method, whereby the fatty acids are continually
distilled for five to six days, and, second, the two phase method,
whereby the distillation continues for 16 to 20 hours, after which the
residue is drawn off, treated with acid, and its distillate added to a
fresh charge of fatty acids. The latter method is by far the best, since
the advantages derived by thus proceeding more than compensate the
necessity of cleaning the still. Better colored fatty acids are
obtained; less unsaponifiable matter is contained therein; there is no
accumulation of impurities; the amount of neutral fat is lessened
because the treatment of the tar with acid causes a cleavage of the
neutral fat and the candle tar or pitch obtained is harder and better
and thus more valuable.
The stills are usually built of copper, which are heated by both direct
fire and superheated steam. Distillation under vacuum is advisable. To
begin the distilling operation, the still is first filled with dry hot
fatty acids to the proper level. Superheated steam is then admitted and
the condenser is first heated to prevent the freezing of the fatty
acids, passing over into same. When the temperature reaches 230 deg. C.
the distillation begins. At the beginning, the fatty acids flow from the
condenser, an intense green color, due to the formation of copper soaps
produced by the action of the fatty acids on the copper still. This
color may easily be removed by treating with dilute acid to decompose
the copper soaps.
In vacuum distillation, the operation is begun without the use of
vacuum. Vacuum is introduced only when the distillation has proceeded
for a time and the introduction of this must be carefully regulated,
else the rapid influence of vacuum will cause the contents of the still
to overflow. When distillation has begun a constant level of fatty acids
is retained therein by opening the feeding valve to same, and the heat
is so regulated as to produce the desired rate of distillation. As soon
as the distillate flows darker and slower, the feeding valve to the
still is shut off and the distillation continued until most of the
contents of the still are distilled off, which is indicated by a rise in
the temperature. Distillation is then discontinued, the still shut down,
and in about an hour the contents are sufficiently cool to be emptied.
The residue is run off into a proper receiving vessel, treated with
dilute acid and used in the distillation of tar.
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