Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
The fatty acids obtained by splitting with ferments are of very good
color and adaptable for soap making.
KREBITZ PROCESS.
The Krebitz process which has been used to some extent in Europe is
based upon the conversion of the fat or oil into lime soap which is
transformed into the soda soap by the addition of sodium carbonate. To
carry out the process a convenient batch of, say, 10,000 pounds of fat
or oil, is run into a shallow kettle containing 1,200 to 1,400 pounds of
lime previously slaked with 3,700 to 4,500 pounds of water. The mass is
slowly heated with live steam to almost boiling until an emulsion is
obtained. The tank is then covered and allowed to stand about 12 hours.
The lime soap thus formed is dropped from the tank into the hopper of a
mill, finely ground and conveyed to a leeching tank. The glycerine is
washed out and the glycerine water run to a tank for evaporation. The
soap is then further washed and these washings are run to other tanks to
be used over again to wash a fresh batch of soap. About 150,000 pounds
of water will wash the soap made from 10,000 pounds of fat which makes
between 15,000 and 16,000 pounds of soap. The first wash contains
approximately 10 per cent. glycerine and under ordinary circumstances
this only need be evaporated for glycerine recovery.
After extracting the glycerine the soap is slowly introduced into a
boiling solution of sodium carbonate or soda ash and boiled until the
soda has replaced the lime. This is indicated by the disappearance of
the small lumps of lime soap. Caustic soda is then added to saponify the
fat not converted by the lime saponification. The soap is then salted
out and allowed to settle out the calcium carbonate. This drops to the
bottom of the kettle as a heavy sludge entangling about 10 per cent. of
the soap. A portion of this soap may be recovered by agitating the
sludge with heat and water, pumping the soap off the top and filtering
the remaining sludge.
While the soap thus obtained is very good, the percentage of glycerine
recovered is greatly increased and the cost of alkali as carbonate is
less. The disadvantages are many. Large quantities of lime are required;
it is difficult to recover the soap from the lime sludge; the operations
are numerous prior to the soap making proper and rather complicated
apparatus is required.
DISTILLATION OF FATTY ACIDS.
The fatty acids obtained by various methods of saponification may be
further improved by distillation.
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