Something about sugar : $b Its history, growth, manufacture and distributionRolph, George M. (George Morrison)
History
Something about sugar : $b Its history, growth, manufacture and distribution
Rolph, George M. (George Morrison)
Sugar
Apart from the three modern factories previously mentioned, sugar-making
facilities are greatly behind the times, although there are a few minor
exceptions. Over one thousand small mills were in operation in the
islands in 1907 and of these 528 were driven by steam, 470 by carabao
(water oxen) or natives, and 77 by water power. The carabao mills,
however, are rapidly disappearing. The capacity of most of these small
mills is from 50 to 60 tons of cane per day, and, as the cane is only
crushed once, there is a considerable loss in recovery. A little lime
is added to the juice to clarify it and it is then boiled to grain in
a series of five or six open pans. The general arrangement is shown by
the accompanying sketch, which is taken from Herbert S. Walker’s “Sugar
Industry in the Island of Negros.”
[Illustration]
The drawing shows two sets of pans, each set being built over a separate
furnace. The number 5 pan, into which the juice from the crusher flows,
is connected to both sets. The furnaces are fed directly under number
1 pan, where the final boiling is done and where the greatest heat is
required. The two furnaces converge when they reach the boiler, which may
be fired separately, so that grinding and boiling may, if necessary, be
done independently of each other. As the juice leaves the crusher through
an open wooden trough, particles of cane and other matter are removed by
straining through a cloth or a close-meshed wire screen. It runs into
the receiving pan—number 5—and is heated to between 160 and 175 degrees
Fahrenheit, which brings certain impurities to the surface in the form
of froth. This is skimmed off and thrown into the scum tank; the juice
is then ladled by hand as required into the smaller pans (number 4)
where lime is added for clarification. Violent agitation takes place in
pans numbers 3 and 2, and as fast as scum forms it is skimmed off. The
clarified juices are then concentrated in pans number 2 and number 1,
after which the massecuite is put into wooden trays and stirred with a
spade until it granulates. It is then ready to be taken to market.
[Illustration: NATIVE SUGAR FACTORY, PAMPANGA PROVINCE, PHILIPPINES]
[Illustration: INTERIOR OF CAMARIN, PHILIPPINES]
As has been pointed out, the loss in this primitive method of manufacture
is very heavy. Notwithstanding the fact that all of the molasses is
retained in the sugar, the amount of sucrose that is lost or wasted is 44
per cent, and over one-half of this is left in the bagasse.
Public-domain text, read in full here on John Shaqi.
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