Something about sugar : $b Its history, growth, manufacture and distributionRolph, George M. (George Morrison)
History
Something about sugar : $b Its history, growth, manufacture and distribution
Rolph, George M. (George Morrison)
Sugar
The crusher consists of two large rolls, with immense interlocking,
corrugated teeth on the circumference of each. These rolls are set close
together, and the cane passing through is broken into short pieces and
matted to an even layer. The juice squeezed out by this preliminary
crushing runs through a metal trough into a large receptacle known as the
juice tank.
From the crusher the mat of cane passes to the mills proper. These mills
consist of from nine to eighteen rolls, about thirty-four inches in
diameter and seventy-eight inches long, arranged in groups of three, set
in the form of an isosceles triangle, one above and two below, one set
following the other in a direct line. The lower rolls are parted enough
to allow the expressed juice to fall through them, while the half-crushed
cane is carried over by means of an iron bar called the returner. The
faces of the rolls are more or less roughened, or grooved, so as to draw
the cane through and give a better crushing action. They are turned
slowly by powerful engines, which transmit the power to each set of rolls
through a system of gears. The rolls are forced together by hydraulic
rams exerting a pressure of from four hundred to six hundred tons. It is
this tremendous pressure that squeezes the sugar-bearing juice out of the
cane.
From the crusher the matted cane passes through the first set of rolls,
where a large percentage of the remaining juice is liberated. This is
caught in a metal trough and, after passing over a fine screen to remove
the small pieces of cane, runs to the juice tank. The cane passes through
the second set of rolls, thence to the third set, and so on to the end
of the mill. In front of the last set of rolls, hot water is sprayed on
the cane to soften the fiber and dilute the remaining juice, thus aiding
the final extraction. The adding of hot water is termed _maceration_.
By the time the cane has passed through the last set of rolls, all the
economically recoverable juice is out of it and delivered into the juice
tank, with the exception of the juice and maceration water from the last
set of rolls, which is always returned to the preceding set of rolls for
maceration purposes. The juice or maceration water coming from the last
set of rolls contains very little sugar, and the object is to secure
greater concentration by using it for double maceration instead of adding
that much additional water which would have to be evaporated later on in
the process.
In well-designed, modern mills, with cane carrying not over twelve per
cent of fiber, more than ninety-eight per cent of the sugar in the cane
is extracted, the remainder being left in the fiber. This is almost
perfection today. What it will be tomorrow no one can say.
Public-domain text, read in full here on John Shaqi.
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