Something about sugar : $b Its history, growth, manufacture and distribution — John Shaqi
Something about sugar : $b Its history, growth, manufacture and distributionRolph, George M. (George Morrison)
History
Something about sugar : $b Its history, growth, manufacture and distribution
Rolph, George M. (George Morrison)
Sugar
The water from the washers contains a large amount of sugar and is
conducted to a tank similar to one of the blow-ups, where it is treated
with lime and diluted with water at 190 degrees Fahrenheit until it
contains only from ten to twelve per cent of solid matter. This liquid is
then pumped through filter presses and the impurities removed. The “sweet
water,” as it is termed, which now contains practically all the sugar, is
collected in tanks and the sugar is ultimately extracted by evaporation,
filtration and boiling to grain.
[Illustration: MAKING NEW BAGS AND LINING THE WASHED BAGS]
[Illustration: PRINTING THE EMPTY RAW-SUGAR BAGS]
The impurities removed by the filter presses consist of sand, portions
of bags and baskets, phosphates, hair, lime, salts and gums, in fact
every kind of foreign matter that finds its way into raw sugar either in
the process of manufacture or in transportation. A small amount of sugar
accompanies this refuse, but as its recovery would cost more than it is
worth, it is allowed to run to waste. The filter-press cake, as it is
called, contains valuable fertilizing agents, and when conditions permit
it is used for fertilizing purposes, otherwise it is run to waste.
BONE-CHAR FILTRATION
REMOVAL OF COLOR
To resume the course of the bag-filtered liquor, from which the
superficial, the suspended and insoluble impurities have been removed
and which is now the color of clear amber, the next step is bone-char
filtration.
Bone-char, bone-coal or bone-black, as it is variously called, is made
from the bones of animals. After the fat and glue are removed, the
bones are subjected to a dry distillation which carbonizes them. These
charred bones are then broken into very small pieces, or until they will
pass through a ten-mesh screen and remain on a thirty-mesh screen; in
other words, the size of the grains used in a sugar refinery vary from
one-tenth to one-thirtieth of an inch. If properly manufactured, the
grains are hard, porous, and have a great affinity for moisture.
Bone-char has the peculiar property of removing from the sugar liquor,
in some unknown mechanical way, not only the soluble salts but the
coloring matter as well. The elimination of the salts and coloring matter
facilitates the subsequent crystallization.
The char house is, therefore, by far the most important station in a
refinery, for failure in the char house means failure throughout.
Contrary to the general practice in Europe, beet-sugar factories in the
United States do not use bone-char, and consequently do not take all the
coloring matter and salts out of the liquor. They secure a white sugar
by other methods, which will be explained later on. In a cane-sugar
refinery, however, the coloring matter and impurities are entirely
eliminated, and the product is invariably pure and white.
Public-domain text, read in full here on John Shaqi.
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