Something about sugar : $b Its history, growth, manufacture and distributionRolph, George M. (George Morrison)
History
Something about sugar : $b Its history, growth, manufacture and distribution
Rolph, George M. (George Morrison)
Sugar
After the white liquor leaves the char filters, the greatest care must be
exercised to keep all the machinery, piping and apparatus scrupulously
clean, for if any foreign matter becomes mixed with the liquor or sugar
it can only be removed by refiltering or remelting.
By means of vacuum, the liquor is drawn from the tanks into the vacuum
pans, this being the last operation in which the sugar is handled in a
liquid state. From this point on it drops by gravity from floor to floor
in a solid or semi-solid form, until it reaches the packing room as a
finished product. In a first-class refinery, the vacuum pans, as well
as all the piping through which the liquor passes, are made of copper
instead of iron and steel, which eliminates the possibility of rust or
scale getting into the sugar.
Refinery vacuum pans are usually from fourteen to sixteen feet in
diameter and from sixteen to seventeen feet high, while in shape they
appear almost spherical. The boiling takes from one hour and twenty-five
minutes to one hour and forty-five minutes, and about forty-five tons
of granulated sugar can be made at each boiling in a fourteen-foot
pan. Before the liquor is drawn in, the pan is thoroughly cleansed
with hot water and steam. All openings are then closed and the vacuum
pump started. The air is quickly exhausted, a valve in the pipe line
leading from the receiving tank is opened and the pan is given a charge
of liquor. Steam is turned into the coils of the pan and the boiling
process begins. Soon sufficient moisture is driven off to cause the sugar
to “grain.” Shortly after the grain forms, another charge of liquor is
drawn into the pan and the operation is repeated until the pan is full
of a thick, white, mushy substance called massecuite, that looks very
much like half-formed ice. The vapor driven off in the boiling passes
out through a large pipe at the top of the pan and is condensed by being
sprayed with cold water. On account of the high vacuum, the liquor
boils violently at temperatures ranging from 140 degrees to 195 degrees
Fahrenheit; thus the risk of scorching, discoloration or caramelization
of the sugar is minimized.
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