The presses are now opened, and a square slab of dark moist indigo,
about three or three and a half inches thick, is carried off on the
bottom of the press (the top and sides having been removed), and
carefully placed on the cutting frame. This frame corresponds in size
to the bottom of the press, and is grooved in lines somewhat after the
manner of a chess-board. A stiff iron rod with a brass wire attached is
put through the groove under the slab, the wire is brought over the
slab, and the rod being pulled smartly through brings the wire with it,
cutting the indigo much in the same way as you would cut a bar of soap.
When all the slab has been cut into bars, the wire and rod are next put
into the grooves at right angles to the bars and again pulled through,
thus dividing the bars into cubical cakes. Each cake is then stamped
with the factory mark and number, and all are noted down in the books.
They are then taken to the drying house; this is a large airy building,
with strong shelves of bamboo reaching to the roof, and having narrow
passages between the tiers of shelves. On these shelves or _mychans_,
as they are called, the cakes are ranged to dry. The drying takes two
or three months, and the cakes are turned and moved at frequent
intervals, till thoroughly ready for packing. All the little pieces and
corners and chips are carefully put by on separate shelves, and packed
separately. Even the sweepings and refuse from the sheets and floor are
all carefully collected, mixed with water, boiled separately, and made
into cakes, which are called 'washings.'
During the drying a thick mould forms on the cakes. This is carefully
brushed off before packing, and, mixed with sweepings and tiny chips is
all ground up in a hand-mill, packed in separate chests, and sold as
dust. In October, when _mahye_ is over, and the preparation of the land
going on again, the packing begins. The cakes, each of separate date,
are carefully scrutinised, and placed in order of quality. The finest
qualities are packed first, in layers, in mango-wood boxes; the boxes
are first weighed empty, re-weighed when full, and the difference gives
the nett weight of the indigo. The tare, gross, and nett weights are
printed legibly on the chests, along with the factory mark and number
of the chest, and when all are ready, they are sent down to the brokers
in Calcutta for sale. Such shortly is the system of manufacture.
Public-domain text, read in full here on John Shaqi.
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