Staffordshire pottery and its historyWedgwood, Josiah C. (Josiah Clement)
History
Staffordshire pottery and its history
Wedgwood, Josiah C. (Josiah Clement)
Potters -- England; Staffordshire pottery; Wedgwood ware
If the old potters had had to rely only on the thrower’s wheel for their
shapes, no improvement in whiteness of ware, or in the salt glaze, would
have availed much to increase the demand for earthenware. The development
of the various use of moulds became of the greatest importance. The six
workmen required at such a potworks, as is shown on the 1710 list, would
be—slipmaker, thrower, turner, “stouker,” to put on handles and spouts,
fireman and warehouseman. A good workman, such as the master, could
throw, turn and stouk. But the fresh developments of the salt-glazed
stoneware arising from the use of moulds converted potting into a
specialized industry.
We have seen that Elers used metal seals to press his ornamental
“spriggs” on to his teapots. Such metal moulds could only be used for
small articles or ornaments, for the mould stuck to the clay, and had to
be carefully oiled. Both for the “sprigging on” of ornaments, and for the
shaping of ware, a new form of mould was wanted. At first the alabaster
of Derbyshire supplied the want. It was carved into shaped blocks, and
from the blocks were made “pitcher,” or porous clay moulds, which could
be replaced when worn out from the blocks, and could be used in various
ways for the manufacture of ware: for sprigging, pressing, or “casting.”
Then—a last step—about 1745, Ralph Daniel, of Cobridge, brought from
France the secret of plaster of Paris moulds which replaced both pitcher
and alabaster.[51]
Under competition, the Staffordshire potters were getting critical. The
white salt-glazed ware was competing with Chinese porcelain, and had to
be made as thin and light and transparent as possible. The ware made by
pressing the clay into the moulds sufficed for plates, basins and any
lead-glazed ware, but it came out much too heavy for complicated shapes
such as sauce-boats, teapots and vases, etc. To get these shapes Elers
would have had them thrown and turned down in the lathe: they would all
have been round. The process known as “casting” in a mould produced a
finer result, and gave infinite scope for variation. In casting, the
clay is run in a liquid form into a porous mould. After standing a few
minutes, the slip is run out again, leaving behind a clay shell. This
“cast” shell, taken out when dry, may be as fine and as varied in shape
as the skill of the potter and the heat of his furnace will permit.
Public-domain text, read in full here on John Shaqi.
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