Steam, Its Generation and UseBabcock & Wilcox Company
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Steam, Its Generation and Use
Babcock & Wilcox Company
Steam-boilers, Water-tube
Experiments have shown that this curve is very nearly correct for the
conditions assumed. Such being the case, its application in waste heat
work is clear. Decreasing or increasing the velocity of the gases over
the heating surfaces from what might be considered normal direct fired
practice, that is, decreasing or increasing the frictional loss through
the boiler will increase or decrease the amount of heating surface
necessary to develop one boiler horse power. The application of Fig. 31
to such use may best be seen by an example:
Assume the entering gas temperatures to be 1470 degrees and that the
gases are cooled to 570 degrees. From the curve, under what are assumed
to be standard conditions, the gases have passed over 19 per cent of
the heating surface by the time they have been cooled 1470 degrees.
When cooled to 570 degrees, 78 per cent of the heating surface has been
passed over. The work done in relation to the standard of the curve is
represented by (1470 - 570) ÷ (2500 - 500) = 45 per cent. (These
figures may also be read from the curve in terms of the per cent of the
work done by different parts of the heating surfaces.) That is, 78 per
cent - 19 per cent = 59 per cent of the standard heating surface has
done 45 per cent of the standard amount of work. 59 ÷ 45 = 1.31, which
is the ratio of surface of the assumed case to the standard case of the
curve. Expressed differently, there will be required 13.1 square feet
of heating surface in the assumed case to develop a horse power as
against 10 square feet in the standard case.
The gases available for this class of work are almost invariably very
dirty. It is essential for the successful operation of waste-heat
boilers that ample provision be made for cleaning by the installation of
access doors through which all parts of the setting may be reached. In
many instances, such as waste-heat boilers set in connection with cement
kilns, settling chambers are provided for the dust before the gases
reach the boiler.
By-passes for the gases should in all cases be provided to enable the
boiler to be shut down for cleaning and repairs without interfering with
the operation of the primary furnace. All connections from furnace to
boilers should be kept tight to prevent the infiltration of air, with
the consequent lowering of gas temperatures.
Auxiliary gas or coal fired grates must be installed to insure
continuity in the operation of the boiler where the operation of the
furnace is intermittent or where it may be desired to run the boiler
with the primary furnace not in operation. Such grates are sometimes
used continuously where the gases available are not sufficient to
develop the required horse power from a given amount of heating surface.
Public-domain text, read in full here on John Shaqi.
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