Steam, Its Generation and UseBabcock & Wilcox Company
History
Steam, Its Generation and Use
Babcock & Wilcox Company
Steam-boilers, Water-tube
6th. With a view to checking steam losses through the useless blowing of
safety valves, the operative should be made to realize the great amount
of steam that it is possible to get through a pipe of a given size.
Oftentimes the fireman feels a sense of security from objections to a
drop in steam simply because of the blowing of safety valves, not
considering the losses due to such a cause and makes no effort to check
this flow either by manipulation of dampers or regulation of fires.
The few of the numerous shortcomings outlined above, which may be found
in many plants, are almost entirely due to lack of knowledge on the part
of the operating crew as to the conditions existing in their own plants
and the better performances being secured in others. Such shortcomings
can be overcome only by the education of the operatives, the showing of
the defects of present methods, and instruction in better methods. Where
such instruction is necessary, the value of records is obvious. There is
fortunately a tendency toward the employment of a better class of labor
in the boiler room, a tendency which is becoming more and more marked as
the realization of the possible saving in this end of the plant
increases.
The second aspect of boiler room management, dealing with specific
recommendations as to the care and operation of the boilers, is dictated
largely by the nature of the apparatus. Some of the features to be
watched in considering this aspect follow.
Before placing a new boiler in service, a careful and thorough
examination should be made of the pressure parts and the setting. The
boiler as erected should correspond in its baffle openings, where
baffles are adjustable, with the prints furnished for its erection, and
such baffles should be tight. The setting should be so constructed that
the boiler is free to expand without interfering with the brickwork.
This ability to expand applies also to blow-off and other piping. After
erection all mortar and chips of brick should be cleaned from the
pressure parts. The tie rods should be set up snug and then slacked
slightly until the setting has become thoroughly warm after the first
firing. The boiler should be examined internally before starting to
insure the absence of dirt, any foreign material such as waste, and
tools. Oil and paint are sometimes found in the interior of a new boiler
and where such is the case, a quantity of soda ash should be placed
within it, the boiler filled with water to its normal level and a slow
fire started. After twelve hours of slow simmering, the fire should be
allowed to die out, the boiler cooled slowly and then opened and washed
out thoroughly. Such a proceeding will remove all oil and grease from
the interior and prevent the possibility of foaming and tube
difficulties when the boiler is placed in service.
Public-domain text, read in full here on John Shaqi.
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