Steam, Its Generation and UseBabcock & Wilcox Company
History
Steam, Its Generation and Use
Babcock & Wilcox Company
Steam-boilers, Water-tube
When a tube sheet blisters, the defective part must be cut out by
hand-tapped holes drilled by ratchets and as it is frequently impossible
to get space in which to drive rivets, a "soft patch" is necessary. This
is but a makeshift at best and usually results in either a reduction of
the safe working pressure or in the necessity for a new plate. If the
latter course is followed, the old plate must be cut out, a new one
scribed to place to locate rivet holes and in order to obtain room for
driving rivets, the boiler will have to be re-tubed.
The setting must, of course, be at least partially torn out and
replaced.
In case of repairs, of such nature in fire-tube boilers, the working
pressure of such repaired boilers will frequently be lowered by the
insurance companies when the boiler is again placed in service.
In the case of a rupture in a water-tube boiler, the loss will
ordinarily be limited to one or two tubes which can be readily replaced.
The fire-tube boiler will be so completely demolished that the question
of repairs will be shifted from the boiler to the surrounding property,
the damage to which will usually exceed many times the cost of a boiler
of a type which would have eliminated the possibility of a disastrous
explosion. In considering the proper repair cost of the two types of
boilers, the fact should not be overlooked that it is poor economy to
invest large sums in equipment that, through a possible accident to the
boiler may be wholly destroyed or so damaged that the cost of repairs,
together with the loss of time while such repairs are being made, would
purchase boilers of absolute safety and leave a large margin beside. The
possibility of loss of human life should also be considered, though this
may seem a far cry from the question of repair costs.
Space Occupied--The space required for the boilers in a plant often
exceeds the requirements for the remainder of the plant equipment. Any
saving of space in a boiler room will be a large factor in reducing the
cost of real estate and of the building. Even when the boiler plant is
comparatively small, the saving in space frequently will amount to a
considerable percentage of the cost of the boilers. Table 2 shows the
difference in floor space occupied by fire-tube boilers and Babcock &
Wilcox boilers of the same capacity, the latter being taken as
representing the water-tube class. This saving in space will increase
with the size of the plant for the reason that large size boiler units
while common in water-tube practice are impracticable in fire-tube
practice.
TABLE 2
COMPARATIVE APPROXIMATE FLOOR
SPACE OCCUPIED BY BABCOCK & WILCOX
AND H. R. T. BOILERS
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