Steel: The Diary of a Furnace WorkerWalker, Charles R. (Charles Rumford)
History
Steel: The Diary of a Furnace Worker
Walker, Charles R. (Charles Rumford)
Iron and steel workers -- United States
The Italian was a professor to me. I got the place named and charted in
good shape before the night was out. The pit was an area of perhaps half
an acre, with open sides and a roof. Two cranes traversed its entire
extent, and a railway passed through its outer edge, bearing mammoth
moulds, seven feet high above their flat cars. Every furnace protruded a
spout, and, when the molten steel inside was "cooked," tilted backward
slightly and poured into a ladle. A bunch of things happened before that
pouring. Men appeared on a narrow platform with a very twisted railing,
near the spout, and worked for a time with rods. They prodded up inside,
till a tiny stream of fire broke through. Then you could see them start
back in the nick of time to escape the deluge of molten steel. The
stream in the spout would swell to the circumference of a man's body,
and fall into the ladle, that oversized bucket thing, hung conveniently
for it by the electric crane. A dizzy tide of sparks accompanied the
stream, and shot out quite far into the pit, at times causing men to
slap themselves to keep their clothing from breaking out into a blaze.
There were always staccato human voices against the mechanical noise,
and you distinguished by inflection, whether you heard command, or
assent, or warning, or simply the lubrications of profanity.
As the molten stuff rose toward the top of the ladle, curdling like a
gigantic pot of oatmeal, somebody gave a yell, and slowly, by an
entirely concealed power, the 250-ton furnace lifted itself erect, and
the steel stopped flowing down the spout.
But it splashed and slobbered enormously in the ladle at this juncture;
a few hundred pounds ran over the edge to the floor of the pit. This,
when it had cooled a little, it would be our job to clean up, separating
steel scrap from the slag, and putting it into boxes for remelting.
When a ladle was full, the crane took it gingerly in a sweep of a
hundred feet through mid-air, and, as Fritz said, the men on the pouring
platform released a stopper from a hole in the bottom, to let out the
steel. It flowed out in a spurting stream three or four inches thick,
into moulds that stood some seven feet high on flat cars.
"Clean off the track on Number 7, an' make it fast," from the pit boss,
accompanied by a neat stream of tobacco juice, which began to steam
vigorously when it struck the hot slag at his feet.
We passed through to the other side of the furnaces, by going under
Number 6, a bright fall of sparks from the slag-hole just missing the
heels of the last man.
"Isn't that dangerous and unnecessary?" I said to myself, angrily. "Why
do we have to dodge under that slag-hole?"
We moved in the dark along a track that turned in under Seven, into a
region of great heat. Before us was a small hill of partially cooled
slag, blocking the track. It was like a tiny volcano, actively fluid in
the centre, with the edges blackened and hard.
Public-domain text, read in full here on John Shaqi.
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