Steel: The Diary of a Furnace WorkerWalker, Charles R. (Charles Rumford)
History
Steel: The Diary of a Furnace Worker
Walker, Charles R. (Charles Rumford)
Iron and steel workers -- United States
That is the first step in starting to make a "heat," which means cook a
bellyful to the proper temperature for steel, ready to tap into a ladle
for ingot-making. Next comes "making front-wall," which signifies that
no self-respecting brick, clay, or any other substance, can stand a load
of metal up to steel-heat without being temporarily relined right away
for the next draft of flame. We do that relining by shoveling dolomite
into the furnace. The official known as second-helper wields a
Brobdingnag spoon, about two inches larger than a dinner-plate and
fifteen feet long, which a couple of third-helpers, among them myself,
fill with dolomite. By use of the spoon, he carefully spreads the
protection over the front-wall.
But the sporting job on the open-hearth comes a bit later, and consists
in "making back-wall." Then all the men on the furnace and all the men
on your neighbor's furnace form a dolomite line, and marching in file to
the open door, fling their shovelfuls across the flaming void to the
back-wall. It's not a beginner's job. You must swing your weapon
through a wide arc, to give it "wing," and the stuff must hop off just
behind the furnace-door and rise high enough to top the scrap between,
and land high. I say it's not a beginner's job, though it's like
golf--the first shovelful may be a winner. What lends life to the sport
is the fact that everybody's in it--it's the team play of the
open-hearth, like a house-raising in the community.
Another thing giving life is the heat. The mouth of the furnace gapes
its widest, and you must hug close in order to get the stuff across.
Every man has deeply smoked glasses on his nose when he faces the
furnace. He's got to stare down her throat, to watch where the dolomite
lands. It's up to him to place his stuff--the line isn't marching
through the heat to warm its hands. Here's a tip I didn't "savvy" on my
first back-wall. Throw your left arm high at the end of your arc, and in
front of your face; it will cut the heat an instant, and allow you to
see if you have "placed" without flinching. It's really not
brawn,--making back-wall,--but a nimble swing and a good eye, and the
art of not minding heat.
After that is done, she can cook for a while and needs only watching.
The first-helper gives her that, passing up and down every few minutes
to look through the peepholes in her furnace-doors. He puts his glasses
down on his nose, inspects the brew, and notices if her stomach's in
good shape. If the bricks get as red as the gas flame, she's burning the
living lining out of her. But he keeps the gas blowing in her ends, as
hot as she'll stand it without a holler. On either end the gas, and on
top of it the air. The first-helper, who is cook of the furnace, makes a
proper mixture out of them. The hotter he can let the gas through, the
quicker the brew is cooked, and the more "tonnage" he'll make that week.
Public-domain text, read in full here on John Shaqi.
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