Steel: The Diary of a Furnace WorkerWalker, Charles R. (Charles Rumford)
History
Steel: The Diary of a Furnace Worker
Walker, Charles R. (Charles Rumford)
Iron and steel workers -- United States
Move aside the shutters covering the round peepholes on her doors, at
this time, and you'll see the brew bubbling away like malt
breakfast-food ready to eat. But there's a lot of testing before
serving. When it is ready, you run to the place where you hid your
little flat manganese shovel and take it to the gallery back of the
furnace, near the tap-spout. There you can look down on the pit strewn
with those giant bucket-ladles and sprinkled with the clean-up men, who
gather painfully all that's spilled or slobbered of hot metal, and save
it for a second melting. The whole is swept by the omnipresent crane.
At a proper and chosen instant, the senior melter shouts, "Heow!" and
the great furnace rolls on its side on a pair of mammoth rockers, and
points a clay spout into the ladle held for it by the crane. Before the
hot soup comes rushing, the second-helper has to "ravel her out." That
function of his almost destroyed my ambition to learn the steel
business. Raveling is poking a pointed rod up the tap-spout, till the
stopping is prodded away. You never know when the desired but terrific
result is accomplished. When it is, he retires as you would from an
exploding oil-well. The brew is loose. It comes out, red and hurling
flame. Into the ladle it falls with a hiss and a terrifying "splunch."
The first and second helpers immediately make matters worse. They
stagger up with bags (containing fine anthracite) and drop them into the
mess. They have a most damning effect. The flames hit the roof of the
pit, and sway and curl angrily along the frail platform on which you
stand. Some occult reasoning tells them how many of these bags to drop
in, whether to make a conflagration or a moderate house-burning.
The melter waits a few minutes and then shouts your cue. You and
another helper run swiftly along the gallery to the side of the spout.
At your feet is a pile of manganese, one of the heaviest substances in
the world, and seeming heavier than that. It's your job and your
helper's to put the pile into the cauldron. And you do it with all
manner of speed. The tap stream--at steel heat--is three feet from your
face, and gas and sparks come up as the stream hits the ladle. You're
expected to get it in fast. You do.
There are almost always two ladles to fill, but you have a "spell"
between. When she's tapped, you pick up a piece of sheet iron and cover
the spout with it. That's another job to warm frost-bitten fingers. Use
gloves and wet burlap--it preserves the hands for future use.
One more step, and the brew is an ingot. There are several tracks
entering the pit, and at proper seasons a train of cars swings in,
bringing the upright ingot moulds. They stand about seven feet high from
their flats. When the ladle is full and slobbering a bit, the craneman
swings her gingerly over the first mould. Level with the ladle's base,
and above the train of moulds, runs the pouring platform, on which the
ingot-men stand.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account