Straw Hats: Their history and manufacture — John Shaqi
Straw Hats: Their history and manufactureInwards, Harry
History
Straw Hats: Their history and manufacture
Inwards, Harry
Hats; Straw industries
In straw plait, therefore, the Japanese were able to compete
successfully, but in a short time they put on the market an article
made of wood splints plaitted with three strands, called “Chip 3 ends.”
This plait, of Italian make originally, from its extremely low price
and colour possibility, was the material backbone of the ladies’ hat
trade for some years. In later times a braid made of hemp by machinery,
called _Tagal_ or _Tégal_, originated in Switzerland and Italy. Quickly
adopted by the Japanese, they have been able to supplant the earlier
producers, and as with the _Chip 3 ends_, to provide varieties which
have almost monopolized the hat making markets for the million.
In 1896 the plaitting trade was in such a bad state that some of
the principal hat makers in the district determined to attempt the
rescue of the plaitters. For that purpose the “British Straw Plaitting
Company” was formed, the writer of this book being appointed Chairman
of a very representative Board of Directors. Manufacturers were eager
to assist, and for the first twelve months the company showed great
promise. A revival of plaitting (although with other materials than
straw and of fresh designs) ensued, and better prices were paid so that
wages were much advanced. But the Swiss and Italians took fright, and
for the next two years so successfully competed by cutting prices, that
in 1899 the company was obliged to cease operations.
In fact, not only could better materials for plaitting be found in
other parts of the world, but in those parts the natives, who (as the
_Ency. Britt._ says about the Chinese) “could live where an Englishman
would starve,” were able to produce plait at prices which made it
impossible for plaitters in England to earn a living. But fortunately
as the plaitting trade declined the hat and bonnet making of Dunstable
and Luton was increasing as fast as its predecessor fell.
In 1865 the first attempts to sew plait by machinery were made,
previously all had been sewn by hand, a long and tedious process, when
fine plaits were involved.
This took the form of sewing several pieces of fine plait in a parallel
form, making strips of an increased width, which were then sewn by
hand to the desired shape. A little later an American named Bodsworth
introduced a machine which was capable of sewing plait into hats and
bonnets, but unlike all subsequent models, which start at the centre
of the top of the crown, this machine started sewing at the edge of
the brim. This materially lessened the field of shape variety, and
although great improvements were effected by skilfulness of working,
and although the machine was adopted by Messrs. Vyse Sons & Co., it was
not taken up generally by the trade.
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