Straw Hats: Their history and manufactureInwards, Harry
History
Straw Hats: Their history and manufacture
Inwards, Harry
Hats; Straw industries
Other machinery used for making straw hats consists of a variety of
“Blocking” machines. As will be shown hereafter, the most primitive
means were adopted at first, but when the hydraulic type made its
appearance it soon left no room for any other method. The appliances
of Messrs Desbordes, Desireau, Légat, Beresford, Keston, Brochier and
Stoffel (described in Chapter XII) have now rendered possible the
blocking of all kinds of shapes and materials by machine.
The plait mill, made of both wood and iron, completes the list of
mechanical appliances used in making a straw hat.
But at the present time all hat sewing machines, which for at least
twenty-five years were driven by the foot power of the operator, are
worked by mechanical power, either from a gas or steam engine, or by
electrical dynamos.
CHAPTER III
STRAW PLAIT--METHOD OF PREPARING THE STRAWS
The foregoing details, mainly devoted to the classical and historical
side of straw hat manufacture, have demonstrated that the word “straw”
is very elastic in its meaning when applied to its use for making hats.
All classes of vegetable fibres have been included at some time or
other in its embrace, and to-day the range of materials technically
known as “straws” is larger than at any previous time. But as the
industry of straw hat making centred itself in the locality of South
Bedfordshire on account of the superior straw, and because the process
of splitting and subsequent manipulation effected a total revolution
in straw hat working, a description of the processes common in that
district will, with a few minor exceptions, serve as an example for
all plait making. The straws used in England are principally those
of wheat, the exceptions are very small. They are specially grown by
careful methods of tillage, and at the proper period are cut either
with the sickle or with the scythe, the mowing machine being likely to
bruise the stalks. They are tied into suitable bundles, considerably
smaller than the usual sheaf, with the ears of corn as nearly level
as possible; these are then cut off and used for grain purposes. The
bundles of straw are carefully “combed” with a coarse wooden comb to
rid the stalks of all the loose portions and thin blades. They are then
cut into the standard lengths, about 10 ins. long, and are ready for
sizing. This is effected by working through a series of sieves, with
somewhat deep sides. As the straws have been carefully gathered with
ears uppermost, it naturally follows that all the similar thicknesses
of stalk are together, and therefore the process of sorting becomes a
fairly speedy one. The cut lengths now become _straw pipes_, and they
are first placed on the largest end in the largest grade sieve, the
pipes smaller than the mesh fall through, leaving only those of the
coarsest dimensions. This process is repeated until all the varying
thicknesses of straw have been sorted into their respective sizes. They
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