Straw Hats: Their history and manufactureInwards, Harry
History
Straw Hats: Their history and manufacture
Inwards, Harry
Hats; Straw industries
The first method is that always followed where a circular or extra
oval edge of the brim is necessary, the gores counteracting the
inequality of width will leave the circumference with a clean, true
sweep. The second method is only adopted where the brim outline forms
some abnormality, which it would be impossible to achieve by sewing
the gores to the crown, and where this is done each end of the plait
used is carefully crowded towards the part where it is joined to the
brim and laid down in such a manner as to preserve as far as possible
the original curves of the rows of plait nearest to the crown. The
third method is employed where the abnormal outline of the edge of the
brim is of a too acute nature to allow even of gores being worked,
and every season brings up one or more models that require this kind
of treatment. The brim is sewn, taking no notice of the inequalities,
to the width of the widest part (providing always that the head line
gores must be inserted where practicable); either before or after
stiffening or blocking, as the case may demand, the edge is cut with
scissors to a template of the shape, and is then bound with a row of
the plait sewn all over those parts which have been cut across the
rows, so that any possibility of fraying is averted. In the above
cases, which are all of more or less curved lines, a row of plait is
always sewn on the last row, making a double thickness. This is for two
purposes, to create an extra strength, and to permit the attachment
thereto of any wire or fabric desired, without stitching through the
brim proper. But there have been brims of which the outside edge had
a portion or portions that were quite sharply defined angles. These
are now done by the third method outlined above, but in the old hand
sewing days, where the operatives’ fingers, instead of a machine, had
to do the work, the angle was achieved by a process known as “nipping.”
This consisted of starting the angular portion with a piece of plait
turned abruptly, even to the extent of making the foot of the turned
portion lap over the foot of the foundation. This was sometimes done
in working a very oblong top of a crown, but then the two ends of the
accentuated oval were turned in as circular a form as possible, similar
to part of the formation of a “button,” but in the “nipping” case the
turning point was quite sharp, needing a small tuck of the plait to
be sewn underneath to get the required acuteness; the following rows
were treated in the same manner until the desired width was obtained.
By this means any angular projection of the brim can be obtained, but
it is only possible in hand sewing. Before the advent of machinery any
such process as No. 3, cutting the brim and binding, was never utilized
in the manufacture of best class goods, except for those bonnets which,
largely in vogue at one time, had very deep ears with round ends, and
even in these cases wherever possible the method No. 2 was adopted.
Public-domain text, read in full here on John Shaqi.
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