Straw Hats: Their history and manufactureInwards, Harry
History
Straw Hats: Their history and manufacture
Inwards, Harry
Hats; Straw industries
But when machinery became the prime factor in the sewing of plaits
other methods were necessarily taken up, for the capability of the
machine was not always equalled by the capability of the operator, and
_vice versa_; therefore, the best means common to the skill of the
greatest number became the general rule. It is possible that, with the
delicate adjustments which can be obtained on either of the two styles
of machines in use in the trade, the last of the four methods could be
sufficiently well done, but only a very small percentage of operatives
would be deft enough to achieve a good result, and even in the cases
of the first and second methods where gores are worked on the inside
or outside edges of the brim, the final crowding and laying down is
invariably done by hand sewing. The button also is another part that
the hat sewer by machine still makes by hand. In the machine finished
hats this part is turned in the same manner, _but in the opposite
direction_, thus the hand sewn hat spirals run from right to left,
whereas the machine made article rims from left to right, taking the
same orbit as that of the sun. (_See_ Fig. 14.)
[Illustration: Fig. 14]
As already mentioned, one of the earliest machines made for plait
sewing commenced the hat operations at the edge of the brim, but this
was a solitary instance, all others started at the “button” and the two
generic machines now in vogue, the visible and the invisible stitch,
follow, with the exception of the direction, the method of hand sewing.
In order that a machinist of straw plait should be capable of producing
the highest grade work, a thorough tuition of hand sewing is most
helpful, and this was well demonstrated when machines were first used.
The early appliances or attachments to the machines were of quite a
primitive nature, in fact, they were only those in use for domestic
sewing, and the subsequent machines made especially for straw work, did
not develop the niceties which now are part of the construction of the
up-to-date machine, and yet, in spite of these drawbacks, the machine
work done by the erstwhile hand-sewers has never been surpassed,
although by aid of the possibilities of adjustment and the advent of
mechanical power the present speed capacity has been at least doubled.
[Illustration: Fig. 15 SECTION OF ROLLERS, SHOWING ONE FLAT SECTION FOR
HEADLESS PLAITS, AND SIX WITH GROOVED RECESSES FOR RECEIVING THE HEADS
IN THE VARIOUS SIZES NECESSARY FOR DIFFERENT WIDTHS OF PLAIT]
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