Straw Hats: Their history and manufactureInwards, Harry
History
Straw Hats: Their history and manufacture
Inwards, Harry
Hats; Straw industries
steam and soften the stiffened material, and also make the hat conform
to the shape of the block. At the time of the gelatine introduction,
shapes were all of variations of the “Poke,” “Coalscuttle,” or “Granny”
bonnet styles, and the smoothing or ironing of them was done on a
“block,”[1] something the shape of a vaulting horse, and nearly as
large, for it had legs long enough to make it sufficiently high to
work at without stooping. The ends were made to take the crown, or
rather the portion which hung at the back of the head or nape of the
neck of the wearer, into which was set the voluminous “poke” or side
brims of the “petasus” or coalscuttle type that completely obliterated
the side views of the wearer’s face. The poke could be blocked on
any part of the “horse” except the ends, and its curves and outlines
varied as occasion might require. On the introduction of irons and the
use of a damp cloth, known in the trade as a “strainer,” the wooden
horse was the only apparatus for blocking until the advent of other
shapes necessitated further and more complicated outlines. When the
“iron” in present use first made its appearance in the trade it has
been impossible to find out. It is what is now universally known as
a “box iron,” consisting of a wedge shaped shell of metal with flat
top and bottom, but with curved sides, into which a red hot “pad,” or
block of iron to fit the interior, could be put to impart to the “box”
the necessary heat. That this style of iron was known long before
the beginning of the nineteenth century is certain. Quaint forms for
ironing the Elizabethan ruffs embodying the hot pad principle are
still in existence, but the early nineteenth century accounts of the
instruments used in the straw trade are something like the History of
England between A.D. 500 and A.D. 800, extremely hazy! Therefore, it is
impossible to fix the exact date of its introduction to the trade; one
may conjecture that, like “Topsy” in _Uncle Tom’s Cabin_, “it growed.”
Its trade birth was probably accidental, but its existence has been
phenomenal in duration, for although machinery for blocking is now
doing a lot of work formerly done by hand, still in most factories
hand ironing occupies a very prominent place, and even where hats are
blocked by machine in many cases they need roughly shaping first by
hand. Hand blocking is done in the following manner: the hat to be
ironed is first put through some process to make the hardness of the
gelatine sufficiently soft to fit the blocks. In the early days of the
trade this was always done by lightly passing the hot iron over a damp
cloth in which the hat was enveloped, thus producing enough steam to
render the hat pliable, the crown was then carefully adjusted on the
block, special attention being given to the spacing and direction of
the rows of plait.
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