Straw Hats: Their history and manufactureInwards, Harry
History
Straw Hats: Their history and manufacture
Inwards, Harry
Hats; Straw industries
About 1880 straw hat manufacturers, having also started the making of
felt hats, for which a small steam jet in an enclosed box or vessel was
necessary, found that this same “steam pot” (trade term) provided an
easy means of softening the hat, for placing on the wooden block, and
since that time the old method of softening has practically died out,
with the exception of such plaits as would be injured by steam action.
When the crown of the hat is in proper position on the block, it is
covered with the “strainer.” This should be in a well wrung-out damp
condition, and is held in its place by the left hand of the “blocker,”
the ironing operative. With the box iron in his right hand, he evenly
and with a slightly circular motion, keeping the iron on the hat,
presses out any inequalities that may be left, but with such discretion
as not to injure the design of the plait. This process continues until
the “strainer” is dry, which indicates that all superfluous moisture is
evaporated and that the material will stay permanently in the required
form. Some plaits with prominent heads or fancy embellishments require
two or more “strainers” or even a thickness of flannel between the
iron and the hat to prevent bruising, but plaits such as these are
generally “blocked” by being “steamed” (trade term), that is the
shaping on the block is entirely done by the hand of the operator
after the material has been softened in the “steampot.” When hats are,
as they always were till about 1885, of “one piece” make, the crown
having been finished, is taken off the wooden block and placed head
downward in the “curler” or “brimmer” of wood. Either name sufficiently
designates its form and use, and the “one piece” hat is carefully
adjusted in the head entry, due regard being made to the contour of the
base of the crown, and the arrangement of the first gores of the brim,
so as to ensure a perfectly clean line of junction between the crown
and the brim. The brim is then adjusted to the exact outline of the
edge, and when true is “blocked” in a similar way to the crown. The two
piece hats are done in the same way with, of course, the exception that
the crown and the brim are blocked apart. It is, of course, obvious
that only quite a small portion of some parts of the hats can be ironed
at a time, the surface of the iron can only, at most, impinge on that
amount which is parallel, and, therefore, the blocking of a crown with
rounding top, bevelled edges and perhaps almost “O. G.” sides, is an
operation needing considerable skill, for no lines must show, nor must
there be any bruise marks, and yet at the same time there must be
enough pressure to cause the material to assume and retain the required
shape.
[Illustration: Fig. 17 HAND BLOCKING With Iron Heated by Electricity]
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