Synthetic resins and their raw materials: A survey of the types and uses of synthetic resins, the organization of the industry, and the trade in resins and raw materials, with particular references to factors essential to tariff consideration. Under the general provisions of section 332, title III, part II, Tariff act of 1930. — John Shaqi
Synthetic resins and their raw materials: A survey of the types and uses of synthetic resins, the organization of the industry, and the trade in resins and raw materials, with particular references to factors essential to tariff consideration. Under the general provisions of section 332, title III, part II, Tariff act of 1930.United States Tariff Commission
Science
Synthetic resins and their raw materials: A survey of the types and uses of synthetic resins, the organization of the industry, and the trade in resins and raw materials, with particular references to factors essential to tariff consideration. Under the general provisions of section 332, title III, part II, Tariff act of 1930.
United States Tariff Commission
Gums and resins industry; Plastics
Other things being equal, the cheaper a synthetic resin, the more widely
it may be applied as a substitute for other materials. As a result many
an apparently useless byproduct, such as oat hulls which yield furfural,
is either already used or being tested as a source of raw material. Other
materials which have already found a place or may do so, are soybean
meal, sugar, and certain petroleum distillates.
Each of the important groups of synthetic resins has been sponsored by
one or more manufacturers of established reputation and large capital
resources. When a product reaches the commercial stage, after heavy
research cost, its future importance is therefore usually assured.
Relation of synthetic resins to their raw materials.
Most of the commercially important synthetic resins are derived directly
or indirectly from coal. The chart (p. 6) shows the derivation of
certain synthetic resins from the principal raw materials used in their
manufacture and the intermediate products back to the original source of
the material.
The polystyrene resins, for example, are made by polymerizing styrene
or vinyl benzene. Although basically from ethylene and benzene, vinyl
benzene may be formed in several ways. Ethylene is found in the gases
from the destructive distillation of coal but is obtained commercially by
cracking natural gas or petroleum. Styrene, found already formed in the
light oil fractions from coal tar, causes gum-forming in motor benzol and
certain industrial gases.
When coke and lime are mixed and heated in an electric furnace to 2,000°
C., calcium carbide is formed. This compound with water yields acetylene,
the starting point for a long list of important products, including
several types of synthetic resins. When acetylene gas is passed through
acetic acid (itself obtained from acetylene) vinyl acetate is obtained.
If hydrochloric acid is used instead of acetic acid, vinyl chloride is
obtained. These compounds, when polymerized, yield the vinyl resins.
The acrylate resins may be obtained from the same basic raw material
by an entirely different procedure. Synthetic rubber is also derived
from acetylene, as are acetic anhydride and acetic acid (used in making
cellulose acetate plastics) and many other chemicals of commercial
importance.
[Illustration: Derivation of certain synthetic resins.]
When naphthalene (from coal tar) is treated with air at elevated
temperatures, phthalic anhydride is formed. Substituting benzene for
naphthalene yields maleic anhydride. Both of these substances when
condensed with glycerin, a byproduct of the soap industry, yield alkyd
resins.
The tar acids from coal tar, either separated or mixed, when condensed
with formaldehyde give the highly important tar-acid resins. Or if
formaldehyde is condensed with urea, obtained from carbon dioxide and
ammonia, the urea resins are formed.
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