Ten Years in Washington: or, Inside Life and Scenes in Our National Capital as a Woman Sees Them ... to Which Is Added a Full Account of the Life and Death of President James A. GarfieldClemmer, Mary
History
Ten Years in Washington: or, Inside Life and Scenes in Our National Capital as a Woman Sees Them ... to Which Is Added a Full Account of the Life and Death of President James A. Garfield
Clemmer, Mary
Washington (D.C.) -- Description and travel; Washington (D.C.) -- History
So many phases of consummate skill are necessary to the completion of a
single dollar note, that “many men of many minds” are required to
perfect a single plate. One has a genius for landscape, another for
portraits, another for animal figures. The portrait is given to one, the
lettering to another, the ornamental work to a third, and on and on.
These fragments of the perfect picture to be, are executed upon separate
bits of soft steel. When the lines on them are completed, these
different bits of soft steel are put into an iron box, case-hardened and
annealed in a crucible of intense heat, then suddenly cooled by dipping
them in oil, which utterly hardens the soft steel. Rolls of soft steel
are then prepared. By the application of a powerful press, the various
pictures and lines, that the artists have engraved, are taken up by the
soft steel rollers from the hard steel plate. The intaglio work appears
on the roll, just as it afterwards appears on the note.
Now, the note-face is in fragments on the surface of the separate rolls.
Next, the rolls are hardened, and placed in a transfer press over a flat
plate of soft steel. Upon this plate, the operator of the press, by
applying the lever, can, if necessary, impose a pressure equal to five
or six tons. This pressure transfers the fragmentary picture to the
plate. Then its counterpart picture is set in exact juxtaposition. The
operator uses his steady hand, and skilled eyes, to set like a mosaic,
each fragment of the complete design. Then moving the roller softly, to
and fro, to equalize the pressure on every part of the picture, he
continues to do so till the plate is hardened. He then passes a soft
roll over it, and the entire note-face is taken up. In turn, this roll
is hardened, and the note-face transferred from it to a soft steel
plate. This final plate, hardened and polished, is the plate from which
the note is at last printed.
After this plate has been used for thirty thousand impressions, its
fading lines are restored by “re-entering” the plate with a roll. It is
then used for thirty thousand impressions more. When finally “used up,”
these plates are destroyed in the presence of a mixed committee of
Treasury officers and members of Congress.
Public-domain text, read in full here on John Shaqi.
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