The procedures listed herein for gem cutting do not apply to all
gemstones. Stones that are especially brittle, soft, or difficult to
polish require additional procedures or special techniques. Many
lapidaries may deviate from these procedures. Some of the steps of
cutting and polishing are merely matters of personal opinion and vary
somewhat from cutter to cutter. There are several detailed texts on the
art of gem cutting; the descriptions herein are designed to give the
reader only a general idea of the procedures and techniques involved.
The cutting and polishing of cabochons require several steps. The
initial step is sawing. Assuming that the rough gem material is large
enough to be sawed (larger than about half an inch in diameter), it is
clamped into the carriage of a diamond saw (fig. 3) and cut into slices
about ⅜-inch thick. The blade of the saw is mild steel that has been
impregnated with diamond dust around the edge, hence the name diamond
saw. The blade is rotated rapidly, and the material to be cut is “fed”
to the blade by a sliding carriage on which the gem material is clamped.
The extreme hardness of the diamond dust in the edge of the blade
enables the saw to cut through several inches of gem material in a few
minutes. The lower portion of the saw blade is immersed in a mixture of
kerosene and oil, and the rotating saw blade carries with it some of the
kerosene-oil mixture; this acts as a coolant and lubricant for both the
saw blade and the material being cut. Without this lubricant, the heat
generated by sawing would shatter most gem materials and also damage the
saw blade. As this “slicing” or sawing of the material usually takes
several minutes, a weight and pulley are generally used to give the gem
material the necessary pressure against the saw blade. When cut through,
the “slab” of gem material falls into the kerosene-oil mixture at the
bottom of the saw or onto a special platform that cushions its fall.
[Illustration: Fig. 3. Diamond saw.]
Motor
Clamp
Diamond-charged blade
Carriage
Stone
Weight
After being sawed, the slab of gem material is examined, and the
location and size of the stones to be cut from the slab are determined.
The desired outline of the shape of the gem to be cut is marked on the
slab with a pointed piece of aluminum rod; ordinary pencil marks are not
used because they wear away too quickly in the cutting process. Once the
area from which the gem is to be cut has been selected and the outline
of the gemstone has been marked on the slab, the excess material is
trimmed away by a smaller diamond saw known as a trim-saw. In some slabs
the excess material can be broken and “nibbled” away with a strong pair
of pliers.
The remaining portion of the stone is usually held by hand and ground to
the desired shape using the previously scribed mark as a guide. This is
done using a relatively coarse-grained (about 150 grit) specially made
carborundum grinding wheel.
Public-domain text, read in full here on John Shaqi.
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